EAL
    Level 3
    QN: 603/2288/3
    Curriculum Active

    EAL Level 3 Diploma in Maritime Defence (Development Competence)

    Official qualification regulated by Ofqual, awarded by EAL. Classified as a Occupational Qualification. Total guided learning hours: 11286 hours.

    Qualification Level
    Level 3
    Awarding Body
    EAL
    Syllabus Units
    29 Units
    Guided Hours
    11286 hrs
    Instant access to interactive lessons, quizzes, and spaced revision.

    Course Syllabus & Study Modules

    Complete breakdown of verified curriculum topics and learning objectives.

    1

    Assembling fabricated components to produce marine sub‐assemblies (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations. directives and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Carry out all of the following during the marine sub-assembly operations:1.1 correctly prepare and set up the components and faces to be joined1.2 use the correct datum faces1.3 correctly align the components and faces to be joined1.4 assemble/fabricate the plate
    • work components in the correct order ormanner1.5 produce an assembly which meets the required specification
    • Follow the relevant instructions, assembly drawings and any other specifications
    • Ensure that the specified components are available and that they are in a usablecondition
    • Produce five of the following minor sub-assemblies:2.1 deck assemblies2.2 shell and cover plates2.3 girders/beams/transverses2.4 seating/platforms2.5 tanks2.6 tube/pipe trusses2.7 guards/uptakes2.8 floor/bracket/stiffener structures2.9 posts/pillars/columns2.10 bulkhead2.11 cylindrical structures
    • Use four of the following types of components in the sub-assemblies produced:3.1 rolled sections3.2 tubes/pipes3.3 stiffeners3.4 brackets/beam knees3.5 flat plates3.6 pressed platesPage 3 of 4MDEC3-012 Issue 1.03.7 rolled plates3.8 pre-fabricated components
    • Use the appropriate methods and techniques to assemble the components in theircorrect positions
    • Assemble plate
    • work components, using two of the following methods:4.1 temporary tack welding4.2 pin-table jig4.3 panel line fabrication4.4 riveting4.5 mechanically fastened (nuts and bolts)4.6 adhesive bonding4.7 fairing aids
    • Secure the components using the specified connectors and securing devices
    • Check the completed assembly to ensure that all operations have been completedand the finished assembly meets the required specification
    • Produce marine sub-assemblies which meet all of the following standards:5.1 all components are correctly assembled and aligned in accordance withthe specification5.2 overall dimensions are within specification tolerances5.3 assemblies meet appropriate geometric tolerances (square, straight,angles, free from twists)5.4 where appropriate, pitches of erection holes meet specificationrequirements5.5 completed sub-assemblies have secure and firm joints and are clean andfree from burrs or flash
    • Deal promptly and effectively with problems within their control and report thosethat cannot be solved
    • Complete relevant documentation in line with company procedure
    2

    Assembling marine pipework (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations, directives and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Follow the relevant instructions, assembly drawings and any other specifications
    • Ensure that the specified components are available and that they are in a usablecondition
    • Carry out all of the following during the pipe
    • work assembly activities:1.1 use the correct issue of drawings, specifications or job instructions andquality documentation1.2 ensure that appropriate COSHH regulations are adhered to1.3 check that all tools and equipment are in a safe and usable condition1.4 ensure that components and pipes are free from foreign objects, dirt orother contamination1.5 apply safe working practices at all times1.6 return all tools and equipment to the correct location on completion ofthe assembly activities1.7 leave the work area in a safe and tidy condition on completion of theactivities
    • Prepare and assemble both the following types of pipe:2.1 ferrous2.2 non ferrous
    • Assemble pipes and pipe components for five of the following pipe
    • work systems:3.1 high pressure3.2 low pressure3.3 air system3.4 fluid system3.5 gas system3.6 steam system
    • Cut pipes to length and assemble them, using three of the following methods:4.1 compression fittings4.2 snap-on/push fittings4.3 soldered fittingsPage 3 of 6MDEC3-005 Issue 1.04.4 welded4.5 threaded4.6 jointing compound4.7 brazing4.8 other, specified by the employer
    • Prepare for the pipe assembly activities, to include carrying out three of thefollowing:5.1 cutting pipes to length, with appropriate allowance (such as forthreading, flaring and wall forming)5.2 selecting and setting up dies in stocks or forming machines5.3 cutting form ends on pipe ends to the appropriate length5.4 checking that the completed forms have the required thread, radius orflange
    • Prepare pipe
    • work for assembly using two of the following:6.1 de-burring tools6.2 abrasive discs6.3 chemical cleaning6.4 polishing tools/equipment6.5 pipe cutting tools
    • Use the appropriate methods and techniques to assemble components
    • Secure the components using the specified methods
    • Use the appropriate tools and equipment to prepare and assemble pipe
    • work andcheck that they are in a useable and safe condition
    • Produce pipe
    • work assemblies which contain eight of the following types of fitting:7.1 straight couplings7.2 valves7.3 elbows7.4 blanking caps7.5 tee pieces7.6 reduction pieces7.7 drain/bleeding devices7.8 screwed fittings (tank, tap, pump, gauges)7.9 flanges7.10 couplings7.11 unions7.12 pipe clips/supportsPage 4 of 6MDEC3-005 Issue 1.0S8 Produce assembled pipe
    • work which contains three of the following features:8.1 angular bends8.2 offsets8.3 bridge sets8.4 expansion loops
    3

    Assembling sub‐assemblies and components to produce major marine structural assemblies

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations, directives and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Carry out all of the following during the major marine structural assemblyoperations:1.1 correctly prepare and set up the components and faces to be joined1.2 use the correct datum faces1.3 correctly align the components and faces to be joined1.4 assemble the structural components and sub-assemblies in the correctorder or manner1.5 produce major structural assemblies which meet the requiredspecification
    • Follow the relevant instructions, assembly drawings and any other specifications
    • Ensure that the specified components are available and that they are in a usablecondition
    • Produce three of the following major marine assemblies:2.1 decks (plate or lattice)2.2 hull unit structure sections2.3 shell and cover units2.4 tube/pipe trusses2.5 bulkheads and firewalls2.6 support structures2.7 tanks or containers2.8 seating/platforms
    • Use two of the following types of assemblies/components in the assembliesproduced:3.1 minor assemblies3.2 sub-assemblies3.3 pre-fabricated components
    • Use the appropriate methods and techniques to assemble the components in theircorrect positionsPage 3 of 5MDEC3-014 Issue 1.0S4 Assemble the parts using two of the following methods:4.1 temporary tack welding4.2 use of fairing aids4.3 riveting4.4 mechanically fastened (nuts and bolts)4.5 use of jig/frame
    • Secure the components using the specified connectors and securing devices
    • Check the completed assembly to ensure that all operations have been completedand the finished assembly meets the required specification
    • Produce major marine structural assemblies which meet all of the followingstandards:5.1 all minor/sub-assemblies are correctly assembled and aligned inaccordance with the specification5.2 overall dimensions are within specification tolerances5.3 major structural assemblies meet appropriate geometric tolerances(square, straight, angles, free from twists)5.4 where appropriate, pitches of erection holes meet specificationrequirements5.5 completed assemblies have secure and firm joints and are clean and freefrom burrs or flash
    • Deal promptly and effectively with problems within their control and report thosethat cannot be solved
    • Complete relevant documentation in line with company procedure
    4

    Bending and forming marine pipe using bending machines and hand methods (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations, directives and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Carry out all of the following during the pipe forming and bending activities:1.1 use the correct issue of drawings, specifications, job instructions andquality documentation1.2 check that the bending and forming equipment is in a safe and usablecondition1.3 obtain suitable formers for the type and size of pipe to be bent/formed1.4 apply safe working practices at all times1.5 return all tools and equipment to the correct location on completion ofthe activities1.6 leave the work area in a safe condition
    • Follow the correct component drawing and any other related specifications for thecomponent to be produced
    • Determine what has to be done and how this will be achieved
    • Confirm that the equipment is set up correctly and is ready for use
    • Use the appropriate tools and equipment for the pressure shaping operations andcheck that they are in a safe and usable condition in line with operationalprocedures
    • Mark out the pipe
    • work using two of the following methods:2.1 direct marking using tapes and markers2.2 producing and using set wires2.3 set-outs of pipe
    • work using templates2.4 set-outs of pipe
    • work onto floor
    • Bend and form three of the following types of pipe:3.1 alloy (such as nickel-aluminium, silicon-brass, cupro-nickel)3.2 copper3.3 aluminium3.4 plastic3.5 carbon steel3.6 stainless steelPage 3 of 6MDEC3-004 Issue 1.0S4 Cut and prepare the pipe
    • work using four of the following:4.1 pipe cutting machine4.2 pipe/tube cutter4.3 hacksaws4.4 abrasive discs4.5 power saw4.6 gas cutting equipment4.7 de-burring tools4.8 chemical cleaning4.9 polishing tools/equipment
    • Bend and form the pipe using five of the following methods:5.1 hand operated pipe bender5.2 bending springs5.3 pipe expander5.4 swaging kit5.5 fillers5.6 crimped fittings5.7 pushed fittings5.8 heating methods5.9 hydraulic pipe bending equipment5.10 power operated equipment (such as presses)S6 Produce pipe
    • work forms that include five of the following:6.1 angular bends6.2 bridge sets6.3 flat offsets6.4 rolled offsets6.5 expansion loops6.6 radii6.7 external swaged ends6.8 internal swaged ends
    • Produce components to the required specification using appropriate methods andtechniques
    • Produce pipe bends and forms which comply with one of the following standards:7.1 BS or ISO standards and procedures7.2 customer (contractual) standards and requirements7.3 company standards and procedures7.4 specific system requirements7.5 recognised compliance agency/body's standardsPage 4 of 6MDEC3-004 Issue 1.07.6 other accepted international standards
    • Check that all the required operations have been completed to the requiredstandard
    • Carry out quality sampling checks at suitable intervals.
    • Identify and assess any defects or variations from the specification and takeappropriate action
    5

    Carrying out fault diagnosis on mechanical equipment (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations, directives and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Carry out all of the following during the fault diagnostic activity:1.1 plan the fault diagnosis prior to beginning the work1.2 obtain and use the correct issue of company and/or manufacturer'sdrawings and maintenance documentation1.3 adhere to procedures or systems in place for risk assessment, COSHH,personal protective equipment and other relevant safety regulations andprocedures to realise a safe system of work1.4 ensure the safe isolation of equipment (such as mechanical, electricity,gas, air or fluids)1.5 provide and maintain safe access and working arrangements for themaintenance area1.6 carry out the fault diagnostic activities using approved procedures1.7 identify the fault and determine appropriate corrective action1.8 dispose of waste items in a safe and environmentally acceptable manner,and leave work area in a safe condition
    • Carry out fault diagnosis on three of the following types of equipment:2.1 gearboxes2.2 process control valves2.3 machine tools2.4 compressors2.5 lifting and handling equipment2.6 workholding devices2.7 processing plant2.8 transfer equipment2.9 engines2.10 mechanical structures2.11 pumps2.12 company-specific equipment
    • Review and use all relevant information on the symptoms and problems associatedwith the products or assetsPage 3 of 5MDEC3-036 Issue 1.0S3 Collect evidence regarding the fault from four of the following sources:3.1 person or operator who reported the fault3.2 sensory input (such as sight, sound, smell, touch)3.3 monitoring equipment or gauges3.4 plant/machinery records3.5 recording devices3.6 condition of end product
    • Investigate and establish the most likely causes of the faults
    • use and apply diagnostic techniques, tools and aids to locate faults
    • Use a range of fault diagnostic techniques, to include two of the following:4.1 half-split technique4.2 emergent sequence4.3 unit substitution4.4 input/output4.5 function/performance testing4.6 six point technique4.7 injection and sampling4.8 equipment self-diagnostics
    • Use a variety of diagnostic aids and equipment, to include two of the following:5.1 manufacturer's manual5.2 physical layout diagrams5.3 algorithms5.4 flow charts5.5 probability charts/reports5.6 fault analysis charts (such as fault trees)5.7 equipment self-diagnostics5.8 troubleshooting guides
    • Apply two of the following monitoring or testing procedures to help in the faultdiagnosis:6.1 alignment checks6.2 force/pressure checks (such as spring pressure, hydraulic or pneumaticpressures)6.3 leakage6.4 vibration6.5 thermal checks (such as bearings, friction surfaces)6.6 movement checks (such as travel, clearance, levers and links)Page 4 of 5MDEC3-036 Issue 1.0S7 Use two of the following types of test equipment to aid fault diagnosis:7.1 measuring instruments/devices7.2 thermal indicators7.3 dial test indicators7.4 audio test devices7.5 torque measuring devices7.6 self-diagnostic equipment7.7 other specific test equipment
    • Find faults that have resulted in two of the following breakdown categories:8.1 intermittent problem8.2 partial failure/out-of-specification output8.3 complete breakdowns
    • Complete the fault diagnosis within the agreed time and inform the appropriatepeople when this cannot be achieved
    • Determine the implications of the fault for other work and for safetyconsiderations
    • Use the evidence gained to draw valid conclusions about the nature and probableca
    • use of the fault
    • Record details on the extent and location of the faults in an appropriate format
    • Provide a record of the outcome of fault diagnosis, using one of the following:9.1 step-by-step analytical report9.2 preventative maintenance log/report9.3 corrective action report9.4 company-specific reporting procedure
    6

    Carrying out pattern development for marine applications (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations, directives and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Obtain and use the correct information for marking out
    • Obtain the appropriate marking out equipment and check that it is in a usablecondition
    • Prepare suitable datums and marking out surfaces
    • Mark out using appropriate methods
    • Mark off developed shapes, using two types of pattern material from the following:1.1 template paper1.2 wood1.3 sheet metal1.4 cardboard1.5 other specific material
    • Develop patterns for plates and cylindrical shapes, for five of the following:2.1 elbows for pipe bends2.2 segment pipe bends2.3 hoppers (square-to-round)2.4 irregular shapes2.5 tee-pieces2.6 concentric cones2.7 offset cones2.8 truncated cones2.9 elliptical forms2.10 ball corner or spherical section2.11 fishplates2.12 bed plates2.13 gusset plates2.14 structural components2.15 seatings (such as tank cradles)Page 3 of 5MDEC3-021 Issue 1.0S3 Use two of the following methods to obtain the required developed shape:3.1 parallel line3.2 triangulation3.3 radial line
    • Mark off the developed shapes, using all of the following tools and instruments:4.1 scriber4.2 punch4.3 rule or tape4.4 straight edge4.5 square4.6 protractor4.7 dividers or trammels4.8 compass4.9 angle sets
    • Develop shapes, to include four of the following features:5.1 datums and centre lines5.2 square and rectangular shapes5.3 irregular shapes5.4 angles5.5 cutting and shaping detail and allowances5.6 circles5.7 bend/fold allowances5.8 hole centres and outlining
    • Check that the marking out complies with the specification
    • Produce developed patterns which meet all of the following standards:6.1 company/client specifications6.2 clearly defined work instructions6.3 dimensional accuracy meets drawing/specification tolerances6.4 marking out uses recognised conventions
    • Deal promptly and effectively with problems within their control and report thosethat cannot be resolved
    • Complete relevant documentation in line with company procedure
    7

    Complying with statutory regulations and organisational safety requirements (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Comply with their duties and obligations as defined in the Health and Safety at
    • Demonstrate their understanding of their duties and obligations to health andsafety by carrying out all of the following:1.1 apply, in principle, their duties and responsibilities as an individual underthe Health and Safety at Work Act and relevant current legislation1.2 identifying within their organisation, appropriate sources of informationand guidance on health and safety issues, to include:I. eye protection and personal protective equipmentII. COSHH regulationsIII. risk assessments1.3 identifying the warning signs and labels of the main groups of hazardousor dangerous substances1.4 complying with the appropriate statutory regulations at all times
    • Demonstrate the required occupational behaviours in line with the job role andcompany objectives
    • Present themselves in the workplace suitably prepared for the activities to beundertaken
    • Follow organisational accident and emergency procedures
    • Comply with all emergency requirements, to include:2.1 identifying the appropriate qualified first aiders or appointed person andthe location of first aid facilities2.2 identifying the procedures to be followed in the event of injury to self orothers2.3 following organisational procedures in the event of fire and theevacuation of premises2.4 Identifying the procedures to be followed in the event of dangerousoccurrences or hazardous malfunctions
    • Recognise and control hazards in the workplace
    • Identify hazards and risks associated with all of the following:3.1 their working environment3.2 the tools and equipment that they use3.3 materials and substances that they use3.4 using working practices that do not follow laid down proceduresPage 3 of 4MDEC3-001 Issue 1.0P6 Use correct manual lifting and carrying techniques
    • Demonstrate two of the following methods of manual lifting and carryingtechniques:4.1 lifting alone4.2 with assistance of others4.3 with mechanical assistance
    • Apply safe working practices and procedures
    • Apply safe working practices in an industrial environment, to include all of thefollowing:5.1 maintaining a tidy workplace with exits and gangways free fromobstructions5.2 using tools and equipment safely and only for the purpose intended5.3 observing organisational safety rules, signs and hazard warnings5.4 taking measures to protect others from harm by any work they arecarrying out
    8

    Cutting and shaping materials using portable thermal cutting equipment (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Confirm that the machine is set up and ready for the machining activities to becarried out
    • Confirm that the equipment is safe and fit for purpose by carrying out all of thefollowing checks:1.1 the equipment selected is suitable for the operations to be performed1.2 regulators, hoses and valves are securely connected and free from leaksand damage1.3 the correct gas nozzle is fitted to the cutting torch1.4 that a flash back arrestor is fitted to gas equipment1.5 appropriate gas pressures are set1.6 the correct procedure is used for lighting, adjusting and extinguishing thecutting flame1.7 hoses are safely routed and protected at all times1.8 gas cylinders are handled and stored safely and correctly
    • Use two of the following thermal cutting methods:2.1 hand held oxy-fuel gas-cutting equipment2.2 hand held plasma gas-cutting equipment2.3 simple portable track driven cutting equipment (electrical or mechanical)P4 Manipulate the machine tool controls safely and correctly in line with operationalprocedures
    • Perform thermal cutting operations to produce six of the following features:3.1 down-hand straight cuts freehand3.2 square/rectangular shapes3.3 round holes3.4 straight cuts track guided3.5 irregular shapes3.6 square holes3.7 vertical cuts3.8 angled cuts3.9 rough cuttingPage 3 of 5MDEC3-024 Issue 1.03.10 overhead cuts3.11 external curved contours3.12 bevelled edge - weld preparations
    • Produce thermal cuts in four of the following forms of material (metal of 3mm andabove and two different thickness):4.1 plate4.2 rolled sections4.3 fabricated sections4.4 extrusions4.5 bar4.6 pipe/tube
    • Produce cut profiles for one type of material from the following:5.1 mild steel5.2 special steels5.3 stainless steel5.4 other appropriate material
    • Produce components to the required quality and within the specified dimensionalaccuracy
    • Produce thermally cut components which meet all of the following quality andaccuracy standards:6.1 dimensional accuracy is within the tolerances specified on thedrawing/specification or within +/- 1.5mm6.2 angled cuts are within specification requirements(perpendicular/angularity)6.3 cuts are clean and smooth with minimal drag lines
    • Carry out quality sampling checks at suitable intervals
    • Deal promptly and effectively with problems within their control and report thosethat cannot be solved
    • Shut down the equipment to a safe condition on conclusion of the machiningactivities
    • Complete relevant documentation in line with company procedure
    9

    Cutting materials using hand and machine tools (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations, directives and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Carry out all of the following during the cutting and shaping activities:1.1 select the appropriate hand tool or machine for the operation beingperformed1.2 check that machine guards and safety devices are in position and functioncorrectly1.3 check that cutting discs/blades are in a serviceable condition (free fromdamage or chips and are sharp)1.4 isolate the equipment from its power supply whilst changing blades anddiscs1.5 use the equipment safely and correctly and only for its intended purpose
    • Follow relevant specifications for the component to be produced
    • Obtain the appropriate tools and equipment for the shaping operations and checkthey are in a safe, tested and usable condition
    • Cut and finish material to the marked-out shape, using six of the following toolsand equipment:2.1 bench shears2.2 guillotine2.3 hacksaw2.4 band saw2.5 portable drill2.6 pillar drill2.7 files2.8 abrasive disc cutting machines2.9 punch/cropping machine2.10 trepanning2.11 nibbling machinePage 3 of 5MDEC3-015 Issue 1.0S3 Cut and shape three of the following forms of material:3.1 flat plate3.2 pipe and tube3.3 rolled sections/bar (such as angle, RSJ, tee bar, bulb bar)3.4 solid bar (such as square, round)3.5 rail section3.6 non-ferrous material
    • Shape the materials using appropriate methods and techniques
    • Perform operations to produce four of the following shapes:4.1 straight cuts4.2 angled/mitre cuts4.3 irregular shapes4.4 curved contours4.5 notches4.6 circular holes4.7 chamfers
    • Check that all the required shaping operations have been completed to therequired specification
    • Produce cut and shaped components which meet all of the following standards:5.1 dimensional accuracy is within specification tolerance5.2 angled cuts are within specification requirements5.3 cuts are clean and free from excessive burrs or slivers5.4 components are free from distortion
    • Deal promptly and effectively with problems within their control and report thosethat cannot be solved
    • Complete relevant documentation in line with company procedure
    10

    Developing and marking out templates for metalwork (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Obtain and use the correct information for marking out
    • Obtain the appropriate marking out equipment and check that it is in a usablecondition
    • Mark out plate or pipe for two of the following:1.1 angular setting1.2 large radius section1.3 plate setting1.4 burner template
    • Prepare suitable datums and marking out surfaces
    • Mark out templates for six of the following:2.1 radiused and mitred corners2.2 ball corner or spherical section2.3 concentric cones2.4 fish plates2.5 offset cones2.6 bed plates2.7 truncated cones2.8 gusset plates2.9 square/rectangular to round2.10 structural components2.11 fishtail2.12 simple seating (tank cradles)2.13 segmented bends (lobsterback)2.14 box edges2.15 other specific shapes
    • Develop templates that comply with quality and accuracy standards
    • Mark out using appropriate methodsPage 3 of 5MDEC3-023 Issue 1.0S3 Use all of the following tools and instruments to mark out directly from drawingsonto sheetmetal:3.1 scriber3.2 square3.3 centre punch3.4 protractor3.5 rule or tape3.6 dividers or trammels3.7 straight edge3.8 chalk, bluing or other medium3.9 laser (where applicable)S4 Mark out material to include all of the following features:4.1 datums and centre-lines4.2 cutting detail and allowances4.3 square and rectangular profiles4.4 bend/fold allowances4.5 angles4.6 hole centres and outlining (linear)4.7 circles and curved profiles4.8 hole centres and outlining (on pitch circles)P8 Check that the marking out complies with the specification
    • Develop templates that meet all the following quality and accuracy standards:5.1 template profile complies with drawing or job requirements5.2 dimensional accuracy meets drawing/specification tolerances5.3 suitably marked or labelled to identify purpose5.4 marking out uses recognised conventionstemplate profile complies with drawing or job requirements
    • Deal promptly and effectively with problems within your control and report thosethat cannot be resolved
    • Complete relevant documentation in line with company procedure
    11

    Forming marine components using a power press (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations, directives and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Confirm that the equipment is set up correctly and is ready for use
    • Confirm that the equipment is safe to use and fit for purpose, by carrying out all ofthe following checks:1.1 the press is appropriate for the material used and operation beingperformed1.2 the machine guards and safety devices are in position and functioncorrectly1.3 the press is in a safe and serviceable condition1.4 press settings are suitable for the material thickness and operation to beperformed1.5 equipment for supporting the plate at the start of the pressing operationsis in place
    • Use one of the following types of power operated bending equipment:2.1 press brakes2.2 powered bending machine2.3 power press2.4 variable power press
    • Manipulate the machine controls safely and correctly in line with operationalprocedures
    • Perform operations that produce four of the following:3.1 bends at 90°3.2 bends of various angles, knuckles, cambers or strakes3.3 set plate ends for rolling3.4 box, square and rectangular sections, bulkheads3.5 swaging bulkheads, walls or partitions3.6 multi-bend plate
    • work, bulkheads or walls3.7 curved plates, bollards, hawse-pipesPage 3 of 5MDEC3-017 Issue 1.0S4 Bend and form metal plate (of 3mm or greater thickness), for one appropriatematerial and two thicknesses:4.1 carbon steel4.2 stainless steel4.3 aluminium4.4 special metals
    • Produce components to the required specification
    • Produce pressed components that conform to all of the following standards:5.1 bend position and dimensional accuracy is within the specificationtolerances5.2 the pressed plate conforms to best practice and or specification, withoutdeformation or cracking5.3 the component conforms to the required shape/geometry (to thetemplate profile)P6 Carry out quality sampling checks at suitable intervals
    • Deal promptly and effectively with problems within their control and report thosethat cannot be solved
    • Shut down the equipment to a safe condition on conclusion of the machiningactivities
    • Complete relevant documentation in line with company procedure
    12

    Forming marine components using power rolling machines (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations, directives and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Confirm that the equipment is set up correctly and is ready for use
    • Confirm that the equipment is safe to use and fit for purpose, by carrying out all ofthe following checks:1.1 the rolls are appropriate for the material used1.2 the machine guards and safety devices are in position and operatingcorrectly1.3 rolls are appropriate for the operation and are in a serviceable condition(suitable diameter, free from damage)1.4 roll settings are suitable for the material thickness and operations to beperformed1.5 equipment for supporting the plate at the start of the rolling operations isin place
    • Use one of the following types of power rolling machine:2.1 small rolls (hand adjusted)2.2 large rolls (console adjusted)2.3 variable rolls
    • Manipulate the machine controls safely and correctly in line with operationalprocedures
    • Perform rolling operations that produce three of the following marinecomponents:3.1 shell plates (curvatures)3.2 mast sections3.3 crane pedestals3.4 collars/save-alls/guards3.5 main exhaust units3.6 uptakes/vents3.7 bollards3.8 funnel plates3.9 pipe sections3.10 flattening or straightening plate3.11 other specific marine componentPage 3 of 5MDEC3-016 Issue 1.0S4 Carry out rolling operations on one type of material (of 3 mm thickness or more)from the following:4.1 carbon steel4.2 stainless steel4.3 aluminium4.4 other specific material
    • Produce components to the required specification
    • Produce rolled marine components that conform to all of the following standards:5.1 dimensional accuracy is within the specification tolerances5.2 the rolled plate conforms to best practice and/or specification, withoutdeformation or cracking5.3 the component conforms to the required shape/geometry (to thetemplate profile)P6 Carry out quality sampling checks at suitable intervals
    • Deal promptly and effectively with problems within their control and report thosethat cannot be solved
    • Shut down the equipment to a safe condition on conclusion of the machiningactivities
    • Complete relevant documentation in line with company procedure
    13

    Installing marine pipework, components and systems (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations, directives and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Carry out all of the following during the marine pipe
    • work installation activities:1.1 plan the installation activities prior to beginning the work1.2 keep the site accessible and free from obstructions or hazards1.3 use the correct marine pipe
    • work installation drawings, specifications orjob instructions1.4 ensure that components and pipes are free from foreign objects, dirt orother contamination1.5 check that all tools are in a safe and usable condition (such ascalibration/care and control procedures)1.6 ensure that tag-out systems are in place before removal of any blanksprior to installation1.7 ensure appropriate COSHH regulations are adhered to (such as safety andenvironmental conditions maintained)1.8 leave the work area in a safe condition and to the prescribed category ofcleanliness
    • Follow all relevant drawings and specifications for the installation being carried out
    • Use the correct tools and equipment for the installation operations and check thatthey are in a safe and usable condition
    • Install, position and secure the equipment and components in accordance with thespecification
    • Install marine pipe
    • work which contain six of the following types of fittings:2.1 straight couplings2.2 valves2.3 elbows2.4 blanking caps2.5 tee pieces2.6 pipe clips/supports2.7 reduction pieces2.8 drain/bleeding devices2.9 screwed fittings (such as tank, tap, pump, gauges)2.10 flanged fittingsPage 3 of 5MDEC3-006 Issue 1.0S3 Install marine pipe
    • work which contains two of the following jointing methods:3.1 nut and ferrule3.2 bolted flanges3.3 screwed fittings3.4 snap-on/push fittings3.5 compression fittings3.6 cemented/glued joints3.7 plastic hot welding
    • work, to include carrying out all the following:4.1 securing pipe
    • work supports to vessel structures4.2 connecting pipe to pipe4.3 making bulkhead penetrations4.4 connecting pipe to vessel’s equipment4.5 using gaskets, seals or jointing compounds4.6 aligning and levelling equipment4.7 torque loading of bolts
    • Install marine pipes and components to form five of the following marine pipeworksystems:5.1 high pressure5.2 low pressure5.3 air system5.4 fluid system5.5 gas system5.6 steam system
    • Produce marine pipe
    • work assemblies which comply with one of the followingstandards:6.1 BS or ISO standards and procedures6.2 customer (contractual) standards and requirements6.3 company standards and procedures6.4 specific system requirements6.5 recognised compliance agency/body’s standards6.6 other accepted international standards
    • Ensure that all necessary connections to the equipment are complete
    • Deal promptly and effectively with problems within their control and report thosethat cannot be solved
    • Check that the installation is complete and that all components are free fromdamage
    • Complete relevant documentation in line with company procedure
    14

    Joining fabricated components using mechanical fasteners (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Follow the relevant instructions, assembly drawings and any other specifications
    • Ensure that the specified components are available and that they are in a usablecondition
    • Carry out all of the following during the joining process:1.1 correctly prepare the faces of the materials to be joined1.2 select the appropriate/specified fixings1.3 select the correct tools appropriate to the joining activity undertaken1.4 correctly align the materials and faces to be joined1.5 assemble the components in the correct order or manner1.6 produce a joint that meets the requirements of the specification
    • Produce assemblies which include six of the following:2.1 flat and flanged joints on flat or curved surfaces2.2 joints with gasket or sealant2.3 square/rectangular trunking2.4 pipes2.5 circular trunking2.6 structural components2.7 access flanges and cover plates2.8 long or critical alignments2.9 tanks and tank covers2.10 permanent and temporary assemblies
    • Use the appropriate methods and techniques to assemble the components in theircorrect positions
    • Use four of the following assembly methods and techniques:3.1 riveting using solid rivets3.2 assembling using bolt fittings3.3 riveting using pop/blind rivets3.4 using screw fittings to tapped components3.5 self-tapping screwsPage 3 of 5MDEC3-027 Issue 1.03.6 nuts and (spot welded) screw studs3.7 use of proprietary fasteners3.8 locking methods and devices3.9 crimping3.10 clinching
    • Join the components in three of the following joining positions, access andenvironmental conditions:4.1 horizontal4.2 vertical4.3 overhead4.4 in workshop conditions4.5 internal and confined spaces
    • Secure the components using the specified fasteners and securing devices
    • Check the completed assembly to ensure that all operations have been completedand the finished assembly meets the required specification
    • Produce joints to all of the following quality and accuracy standards as is applicableto the application:5.1 joints are accurately assembled and aligned in accordance with thespecifications5.2 joints are secure and firm5.3 bolted and screwed joints are tightened to the correct torque5.4 riveted joints are free from excessive material deformation and hammermarks5.5 pitch of holes meet the specification5.6 completed joints are clean and free from burrs
    • Deal promptly and effectively with problems within their control and report thosethat cannot be solved
    • Complete relevant documentation in line with company procedure
    15

    Joining marine pipework by manual torch brazing and soldering (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations, directives and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Prepare for the manual torch brazing and soldering activities, to include carryingout all of the following:1.1 obtaining the appropriate equipment for the brazing or solderingactivities to be carried out1.2 correctly handling and storing gas cylinders (where appropriate)1.3 checking the condition of, and correctly connecting, hoses and valves1.4 connecting the brazing/soldering torch and selecting and fitting thecorrect size nozzle1.5 fitting a flashback arrestor (where applicable)1.6 setting appropriate gas pressures1.7 using the correct procedure for lighting, adjusting and extinguishing theflame1.8 preparing the work area for the brazing or soldering activities (such asplacing protective screens, positioning fume extraction equipment andarranging fire sentries, as appropriate)1.9 ensuring that the workpiece is correctly set up with regard to specifiedjoint preparation and is secure1.10 obtaining and wearing appropriate personal protective equipment
    • Follow the relevant joining procedure and job instructions
    • Check that the joint preparation complies with the specification
    • Check that joining and related equipment and consumables are as specified and fitfor purpose
    • Make the joints as specified using the appropriate thermal joining technique
    • Use one of the following processes and related equipment:2.1 brazing2.2 soldering
    • Use specified consumables appropriate to the parent metals, to include both of thefollowing:3.1 two different filler metals3.2 appropriate fluxesPage 3 of 4MDEC3-008 Issue 1.0S4 Produce brazed or soldered joints, according to work procedures, covering two ofthe following:4.1 small bore pipe (30mm outside diameter or less)4.2 large bore pipe (above 30mm outside diameter)4.3 two different parent metal groups (such as copper/brass)P7 Produce joints of the required quality and of specified dimensional accuracy
    • Produce brazed or soldered pipes which meet all of the following quality andaccuracy standards:5.1 achieve the specified joint quality equivalent to the level given in therelevant and current European/International standard required by theapplication standard or specification5.2 meet the required dimensional accuracy within specified tolerance5.3 are of good appearance, free from flux residues and excess filler metal
    • Shut down the equipment to a safe condition on completion of joining activities
    • Deal promptly with excess and waste materials and temporary attachments, in linewith approved and agreed procedures
    • Deal promptly and effectively with problems within their control and report thosethat cannot be solved
    • Complete relevant documentation in line with company procedure
    16

    Maintaining process controller equipment within an engineered system (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations, directives and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Carry out all of the following during the maintenance activities:1.1 plan and communicate the maintenance activities to ca
    • use minimaldisruption to normal working1.2 obtain and use the correct issue of company and/or manufacturers'drawings and maintenance documentation1.3 adhere to procedures or systems in place for risk assessment, COSHH,personal protective equipment and other relevant safety regulations andprocedures to realise a safe system of work1.4 ensure the safe isolation of equipment (such as mechanical, electricity,gas, air or fluids)1.5 provide and maintain safe access and working arrangements for themaintenance area1.6 carry out the maintenance activities using appropriate techniques andprocedures1.7 reconnect and return the system to service on completion of themaintenance activities1.8 record the results of the maintenance activity and report any defectsfound1.9 dispose of waste items in safe and environmentally acceptable manner,and leave the work area in a safe condition
    • Use appropriate dismantling and re-assembly techniques to deal with two of thefollowing:Mechanical components:2.1 draining and replenishing of fluids2.2 removing and refitting locking and retaining devices2.3 removing minor mechanical units/sub-assemblies (such as guards,structures)2.4 removing major mechanical units (such as gear boxes, pumps, mechanicalhandling, workholding/transfer equipment)2.5 proofmarking components to aid reassembly2.6 setting, aligning and adjusting replaced unitsPage 3 of 6MDEC3-048 Issue 1.0Electrical components:2.7 isolating the power supply using correct lock-off communicationprocedure2.8 disconnecting and re-connecting wires/cables2.9 removing and replacing major electrical components (such as motors,switch/control gear)2.10 removing and replacing minor electrical components (such as relays,sensing devices, limit switches)2.11 removing and replacing wiring enclosures (such as conduit, trunking andcable tray
    • work)Fluid power components:2.12 releasing stored pressure2.13 chocking/supporting cylinders/rams/components2.14 disconnecting/removing hoses / pipes2.15 removing and replacing units/components (such as pumps, valves,actuators)S3 Carry out maintenance activities on one of the following types of process controllerequipment:3.1 fixed inputs/outputs (I/O)3.2 modular3.3 rack mount
    • Follow the relevant maintenance schedules to carry out the required work
    • Carry out seven of the following program maintenance activities on the processcontroller system:4.1 select and use appropriate programming devices (such as terminals,handheld programmers and personal computers)4.2 use ladder logic, statement lists, or system flowcharts4.3 force contacts on and off4.4 edit, enter and remove contacts from lines of logic4.5 alter counter and timer settings4.6 use `on' and `off-line' programming4.7 carry out on-line monitoring of programs4.8 load, read and save programs4.9 produce back-ups of completed programs4.10 programme by computer based authoring (to include sub-routines)4.11 use single-step mode of operation
    • Carry out all of the following during the maintenance activities:5.1 take electrostatic discharge (ESD) precautions when working on or closeto sensitive components and circuit boards5.2 proofmark or label removed wires and componentsPage 4 of 6MDEC3-048 Issue 1.05.3 inspect and/or test components for serviceability5.4 use program full-run modes of operation5.5 change or add circuit boards5.6 replace power supplies5.7 replace peripherals (such as sensors, actuators, relays, switches)5.8 replace process controller units5.9 replace back-up batteries5.10 functionally test the system
    • Carry out the maintenance activities within the limits of their personal authority
    • Ensure maintenance activities comply with one of the fo
    17

    Marking off marine structural steelwork components (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations, directives and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Obtain and use the correct information for marking out
    • Obtain the appropriate marking out equipment and check that it is in a usablecondition
    • Mark off marine components on two materials from the following:1.1 carbon steel plate1.2 carbon steel sections/bars1.3 aluminium1.4 stainless steel1.5 non-metallic materials1.6 other specific material
    • Prepare suitable datums and marking out surfaces
    • Mark out using appropriate methods
    • Mark off plate or sections for four of the following components:2.1 deck plates2.2 shell plates2.3 transverses/longitudinal girders2.4 frames/longitudinals/stiffeners2.5 bulkheads2.6 intercostals/wash plates2.7 beam knees/brackets2.8 web supports
    • Mark off plate or section, using eight of the following:3.1 scriber3.2 punch3.3 rule and tape3.4 straight edge3.5 square3.6 protractorPage 3 of 4MDEC3-011 Issue 1.03.7 dividers or trammels3.8 chalk line3.9 templates3.10 laser3.11 combination/tri squares3.12 bevel gauge3.13 profile gauges3.14 french chalk3.15 marker pen3.16 other specific marking off process
    • Mark off material to include five of the following features:4.1 datum and centre lines4.2 square/rectangular profiles4.3 irregular shapes4.4 circles4.5 curved profiles4.6 bend guide lines4.7 angles4.8 hole centring and outlining (linear)4.9 hole centring and outlining (circular)P7 Check that the marking out complies with the specification
    • Produce marked-off components which meet all of the following standards:5.1 company/client standards5.2 dimensionally accurate (to drawing or specification)5.3 clearly defined for required processes5.4 use recognised marking out conventions
    • Deal promptly and effectively with problems within their control and report thosethat cannot be resolved
    • Complete relevant documentation in line with company procedure
    18

    Marking out components for metalwork (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Obtain and use the correct information for marking out
    • Obtain the appropriate marking out equipment and check that it is in a usablecondition
    • Mark out sheet or plate for three of the following forms/shapes of component:1.1 flat covers and plates1.2 fish plates, gussets1.3 square and radial bends1.4 brackets1.5 square/rectangular/box sections1.6 structural support pads, bed plates1.7 cylindrical sections (such as trunking, pipes, tanks)1.8 columns, beams or struts1.9 frames or structures1.10 simple seatings (such as boiler saddles, tank cradles)P5 Prepare suitable datums and marking out surfaces
    • Produce marked out components using appropriate methods
    • Mark out directly onto sheet or plate from drawings using six of the following toolsand instruments:2.1 scriber2.2 protractor2.3 centre punch2.4 dividers or trammels2.5 rule and tape2.6 chalk, bluing or paint2.7 straight edge2.8 etching2.9 laser2.10 squarePage 3 of 5MDEC3-022 Issue 1.0S3 Mark out material to include five of the following features:3.1 datum and centre lines3.2 curved profiles3.3 square/rectangular profiles3.4 cutting and bending detail (including allowances)3.5 angles3.6 hole centring and outlining (circular and linear)3.7 circles
    • Produce marked out component which meet all of the following quality andaccuracy standards:4.1 company/customer standards and codes of practice4.2 dimensionally accurate (to drawing or specification)4.3 clearly defined for required processes4.4 uses recognised marking out conventions
    • Check that the marking out complies with the specification
    • Complete relevant paper
    • work in accordance with organisational requirements
    • Deal promptly and effectively with problems within their control and report thosethat cannot be solved
    • Complete relevant documentation in line with company procedure
    19

    Operating CNC fabrication machines (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations, directives and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Confirm that the equipment is set up and ready for operation
    • Ensure that the machine is ready for operation, by carrying out all of the following:1.1 checking that the correct operating program is loaded and is at thecorrect start point1.2 ensuring that machine guards are in place and correctly adjusted1.3 positioning and securing material/components without distortion1.4 checking that cutting tools/tooling/consumables are in a suitablecondition1.5 setting plate/section datums and positioning the machine1.6 updating the program tool data, as applicable1.7 ensuring that start-up procedures are observed1.8 adjusting machine settings, as required, to maintain accuracy
    • Operate one of the following CNC fabrication machines:2.1 shearing machine2.2 punching machine2.3 forming machine2.4 bending machine2.5 plasma cutting2.6 laser cutting2.7 gas cutting2.8 water jet cutting
    • Position and secure the workpiece, using two of the following holdingmethods/devices:3.1 jigs and fixtures3.2 clamps and stops3.3 pneumatic clamps3.4 other workholding devicesPage 3 of 5MDEC3-018 Issue 1.0P4 Follow the defined procedures for starting and running the operating system
    • Produce components which combine several different operations and which coverfive of the following:4.1 straight cuts4.2 square/rectangular profiles4.3 curved profiles4.4 internal profiles4.5 holes linearly pitched4.6 holes radially pitched4.7 louvres4.8 swages4.9 bends at 90°4.10 bends of various angles4.11 multi-bend platework4.12 curved plates4.13 other specific operations
    • Produce components for four of the following:5.1 deck plates5.2 shell plates5.3 transverses/longitudinal girders5.4 frames/longitudinals/stiffeners5.5 bulkheads5.6 intercostals/wash plates5.7 beam knees/brackets5.8 web/cantilevers
    • Produce components using one of the following types of material:6.1 ferrous6.2 non-ferrous6.3 stainless6.4 special alloys
    • Deal promptly and effectively with error messages or equipment faults that arewithin their control and report those that cannot be solved
    • Monitor the computer process and ensure that the production output is to therequired specificationPage 4 of 5MDEC3-018 Issue 1.0S7 Carry out the necessary checks during production, for accuracy of four of thefollowing:7.1 linear dimensions7.2 position of features7.3 accuracy of profiles7.4 flatness/freedom from excessive distortion7.5 accuracy of louvres and swages
    • Produce components which meet all of the following standards:8.1 dimensional accuracy is within the specification tolerances8.2 the plate conforms to best practice and or specification, withoutdeformation or cracking8.3 the component conforms to the required shape/geometry (to thetemplate profile)8.4 components are free from deformity, burrs and sharp edges
    • Shut down the equipment to a safe condition on conclusion of the activities
    • Complete relevant documentation in line with company procedure
    20

    Outfitting marine steelwork (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations, directives and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Carry out all of the following during the steel
    • work outfitting activities:1.1 interpret the drawings and identify and obtain the correctparts/components to outfit1.2 correctly prepare the component for positioning1.3 use safe and approved installation/outfitting techniques and proceduresat all times1.4 mark off positions of steel
    • work parts/components, using datum lines1.5 correctly position and align components, as required from the drawing1.6 assemble the steel
    • work parts/components to the specified build strategy1.7 use the appropriate fixing methods to secure the various parts1.8 check that the finished steel
    • work assembly meets the requiredspecifications
    • Follow all relevant drawings and specifications for the installation being carried out
    • Use the correct tools and equipment for the installation operations and check thatthey are in a safe and usable condition
    • Install, position and secure the equipment and components in accordance with thespecification
    • Position and install six of the following steel
    • work units:2.1 lifeboat davits2.2 exhaust/uptake units2.3 auxiliary seatings2.4 guards2.5 bollards2.6 tanks2.7 hatch/deck covers2.8 doors/jalousies2.9 masts2.10 deck cranes2.11 platforms2.12 ladders2.13 gratingsPage 3 of 5MDEC3-019 Issue 1.02.14 hand rails2.15 racks and storage assemblies2.16 other specific outfitting items
    • Use four of the following types of components during the outfitting process:3.1 plates/flat bar3.2 tubes/pipes3.3 section/bar frames3.4 rolled plates3.5 pressed plates3.6 pre-fabricated units
    • Use three of the following installation methods and techniques:4.1 levelling and aligning4.2 sealing4.3 securing and locking4.4 torque loading
    • Position and secure the outfit steel
    • work, using three of the following:5.1 tack welding5.2 threaded fasteners5.3 fairing aids5.4 lifting equipment5.5 clamps and jigs5.6 support frames
    • Ensure that all necessary connections to the equipment are complete
    • Deal promptly and effectively with problems within their control and report thosethat cannot be solved
    • Check that the installation is complete and that all components are free fromdamage
    • Produce steel
    21

    Producing and finishing holes using drilling machines (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Confirm that the machine is set up and ready for the machining activities to becarried out
    • Ensure that the equipment is fit for purpose and used safely by carrying out all ofthe following:1.1 selecting the appropriate drilling equipment/machine for the operationbeing performed1.2 checking the machine guards and safety devices are in position andfunction correctly1.3 checking drill bits and cutting tools are in a serviceable condition (freefrom damage or chips; sharp)1.4 sharpen drill bits by hand or machine tool (where applicable)1.5 isolating the equipment from its power supply whilst changing drill bits1.6 securely clamping/restraining the components during the drillingoperations1.7 using the equipment safely and correctly and only for its intendedpurpose
    • Use two of the following drilling machines:2.1 hand held drilling machine2.2 pillar/bench drill2.3 radial arm drill2.4 other types of clamped drills (such as magnetic, vacuum)S3 Use two of the following workholding devices:3.1 jigs/fixtures3.2 machine vice3.3 clamps3.4 other types of clamps (such as magnetic, vacuum)S4 Produce drilled holes in three of the following material types:6.1 ferrous sheet metal6.2 stainless steel plate or componentsPage 3 of 5MDEC3-025 Issue 1.06.3 stainless steel sheet metal6.4 non-ferrous plate or components6.5 non-ferrous sheet metal6.6 non-metallic materials6.7 ferrous plate or components6.8 composite materials
    • Manipulate the machine tool controls safely and correctly in line with operationalprocedures
    • Carry out five of the following drilling and finishing operations:4.1 drilling through holes4.2 centre drilling4.3 drilling holes to a depth4.4 spot facing4.5 counter-boring holes4.6 trepanning holes4.7 countersinking holes4.8 tapping holes4.9 reaming holes4.10 jig or template drilling4.11 tapered reaming4.12 component alignment drilling
    • Produce components to the required quality and within the specified dimensionalaccuracy
    • Produce drilled and finished components which meet all of the following qualityand accuracy standards as is applicable to the process:5.1 dimensional and positional accuracy is within specification tolerances5.2 drilled holes are correctly formed and free from excessive tool marks5.3 reamed holes are of the correct fit and have a smooth surface finish freefrom tool marks5.4 tapped holes are of the correct type, threads are correctly formed andhave a good fit5.5 counter-bores, countersinks and spot facings meet job requirements
    • Carry out quality sampling checks at suitable intervals
    • Deal promptly and effectively with problems within their control and report thosethat cannot be solved
    • Shut down the equipment to a safe condition on conclusion of the machiningactivities
    • Complete relevant documentation in line with company procedure
    22

    Producing fillet welded joints using a manual welding process (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Follow the relevant joining procedure and job instructions
    • Check that the joint preparation complies with the specification
    • Check that joining and related equipment and consumables are as specified and fitfor purpose
    • Set up, check, adjust and use welding and related equipment for one of thefollowing welding processes:1.1 manual metal arc1.2 TIG1.3 cored wire1.4 MIG/MAG1.5 oxy/fuel gas welding
    • Use consumables as specified in the welding procedure specification coveringeither: two types of electrode from:2.1 rutile2.2 basic2.3 cellulosic2.4 nickel alloy2.5 stainless steel2.6 other electrode typeor:2.7 two types of filler wire from different material groups
    • Produce fillet welded joints in two of the following forms of material:3.1 plate3.2 sheet3.3 sections3.4 pipe/tube3.5 other specific form
    • Make the joints as specified using the appropriate thermal joining techniquePage 3 of 5MDEC3-028 Issue 1.0S4 Weld joints according to approved welding procedures in good access situations intwo of the following BS EN ISO 6947 positions:4.1 Flat (PA)4.2 Horizontal (PC)4.3 Horizontal Vertical (PB)4.4 Vertical Upwards (PF)4.5 Vertical Downwards (PG)4.6 Overhead (PE or PD)P7 Produce joints of the required quality and of specified dimensional accuracy
    • Produce fillet welded joints which:5.1 achieve a minimum weld quality requirements applicable to fillet weldsequivalent to those given in the relevant and currentEuropean/International Standards as required by the application standardor specification5.2 meet the required dimensional accuracy within specified tolerance
    • Shut down the equipment to a safe condition on completion of joining activities
    • Deal promptly with excess and waste materials and temporary attachments, in linewith approved and agreed procedures
    • Deal promptly and effectively with problems within their control and report thosethat cannot be solved
    • Complete relevant documentation in line with company procedure
    23

    Producing platework assemblies (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Carry out all of the following during the plate
    • work assembly operations:1.1 correctly prepare and set-up the components and faces to be joined1.2 use the correct datum faces1.3 use the specified or appropriate fixing method1.4 correctly align the components and faces to be joined1.5 assemble/fabricate the plate
    • work components in the correct order ormanner1.6 produce an assembly which meets the required specification
    • Follow the relevant instructions, assembly drawings and any other specifications
    • Ensure that the specified components are available and that they are in a usablecondition
    • Produce five of the following plate
    • work assemblies:2.1 frames2.2 reduction pieces2.3 tanks2.4 transformers2.5 covers and side plates2.6 segmented bends2.7 square, rectangular and box sections2.8 steel and composite material assemblies2.9 cylindrical2.10 conical2.11 simple or complicated seatings (tank or boiler seats)S3 Use four of the following types of components in the assemblies produced:3.1 plates or covers3.2 flanges3.3 pre-fabricated square/rectangular components3.4 pipes3.5 pre-fabricated cylindrical/conical componentsPage 3 of 4MDEC3-026 Issue 1.03.6 rolled section components (angle, channel or tee section)3.7 brackets
    • Use the appropriate methods and techniques to assemble the components in theircorrect positions
    • Assemble plate
    • work components using two of the following methods:4.1 temporary tack welding4.2 riveting (hot or cold)4.3 flanged and mechanically fastened (nuts and bolts)4.4 adhesive bonding
    • Secure the components using the specified connectors and securing devices
    • Check the completed assembly to ensure that all operations have been completedand the finished assembly meets the required specification
    • Produce plate
    • work assemblies which meet all of the following quality and accuracystandards:5.1 all components are correctly assembled and aligned in accordance withthe specification5.2 overall dimensions are within specification tolerances5.3 assemblies meet appropriate geometric tolerances (square, straight,angles free from twists)5.4 where appropriate, pitch of erection holes meet specificationrequirements5.5 completed assemblies have secure and firm joints, and are clean and freefrom burrs or flash
    • Deal promptly and effectively with problems within their control and report thosethat cannot be solved
    • Complete relevant documentation in line with company procedure
    24

    Producing socket and flange fillet welded joints in pipe using a manual welding process (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations, directives and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Carry out all of the following during the pipe welding activities:1.1 obtain and use the appropriate documentation (such as job instructions,drawings, quality control documentation)1.2 adhere to procedures or systems in place for risk assessment, COSHH,personal protective equipment and other relevant safety regulations andprocedures to realise a safe system of work1.3 follow safe practice/approved pipe welding techniques and procedures atall times1.4 check that all tools and equipment are in a safe and usable condition1.5 ensure that the components and pipes used are free from damage,foreign objects, dirt or other contamination before welding them1.6 return all tools and equipment to the correct location on completion ofthe welding activities1.7 leave the work area in a safe and appropriate condition on completion ofthe activities
    • Follow the relevant joining procedure and job instructions
    • Check that the joint preparation complies with the specification
    • Check that joining and related equipment and consumables are as specified and fitfor purpose
    • Set up, check, adjust and use welding and related equipment for one of thefollowing welding processes:2.1 manual metal arc2.2 cored wire2.3 MIG/MAG2.4 plasma2.5 TIG2.6 oxy/fuel gas weldingPage 3 of 5MDEC3-010 Issue 1.0S3 Use consumables appropriate to the material and application, to include either:two types of electrode from:3.1 rutile3.2 cellulosic3.3 aluminium3.4 basic3.5 nickel alloy3.6 stainless3.7 other typeOR3.8 two types of filler wire from different material groups
    • Produce socket and flange fillet welded joints in one of the following:4.1 small bore pipe (50mm outside diameter or less)4.2 large bore pipe (above 50mm outside diameter)P6 Make the joints as specified using the appropriate thermal joining technique
    • Produce joints of the required quality and of specified dimensional accuracy
    • Weld joints according to approves welding procedures in good access situations infour of the following BS EN ISO 6947 positions:5.1 flat (PA) rotating5.2 vertical upwards (PF) fixed5.3 horizontal vertical (PB) fixed5.4 vertical down (PG) fixed5.5 horizontal vertical (PB) rotating5.6 horizontal overhead (PD) fixed
    • Produce welded pipes which meet both of the following:6.1 achieve minimum weld quality requirements applicable to fillet weldsequivalent to those given in relevant and current European/InternationalStandards as required by the application standard or specification6.2 meet the required dimensional accuracy within specified tolerance
    • Shut down the equipment to a safe condition on completion of joining activities
    • Deal promptly with excess and waste materials and temporary attachments, in linewith approved and agreed procedures
    • Deal promptly and effectively with problems within their control and report thosethat cannot be solved
    • Complete relevant documentation in line with company procedure
    25

    Surveying marine pipework systems (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations, directives and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Carry out all of the following activities during the surveying process:1.1 use the correct issue of drawings, specifications and qualitydocumentation1.2 check that the surveying equipment is in a safe and usable condition1.3 apply safe working practices at all times1.4 return all tools and equipment to the correct location on completion ofthe surveying activities1.5 leave the work area in a safe and tidy condition
    • Follow and make appropriate use of the specifications for the product or assetbeing checked
    • Use all the correct tools and inspection equipment and check that they are inuseable condition
    • Carry out the checks in an appropriate sequence using approved methods andprocedures
    • Prepare pipe
    • work for surveying, using two of the following:2.1 de-burring tools2.2 abrasive discs2.3 chemical cleaning2.4 polishing tools2.5 pipe cutting tools
    • Survey three of the following types of pipe:3.1 carbon steel3.2 stainless steel3.3 copper3.4 cupro-nickel3.5 aluminium3.6 plastic3.7 alloy (such as nickel-aluminium, silicon-brass, cupro-nickel, carbon-steelor stainless-steel)Page 3 of 4MDEC3-009 Issue 1.0S4 Survey pipe
    • work using two of the following methods:4.1 visually (both internally and externally)4.2 using liquid dye penetrant4.3 checking pipe-bore ovality4.4 gauging wall thickness
    • work systems that include three of the following features:5.1 angular bends5.2 offsets5.3 bridge sets5.4 expansion loops5.5 radii5.6 pipes5.7 external swaged ends5.8 internal swaged ends
    • Produce survey reports, which establish the state of completeness of the pipes inall of the following categories:6.1 acceptable pipes6.2 defective pipes6.3 pipes that require further work or examination
    • Carry out surveys which comply with one or more of the following standards:7.1 BS or ISO standards and procedures7.2 customer (contractual) standards and requirements7.3 company standards and procedures (such as fit for service forms)7.4 specific system requirements7.5 recognised compliance agency/body’s standards7.6 other accepted international standards
    • Identify and assess any defects or variations from the specification and takeappropriate action
    • Report completion of compliance activities in line with organisational procedures
    26

    Tack welding marine plate using a manual/semiautomatic welding process (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations, directives and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Prepare for the manual welding process, to include carrying out all of the following:1.1 obtaining the appropriate equipment for the welding activities to becarried out (such as type, current capacity)1.2 checking condition of and correctly connecting, welding leads, earthingarrangements and electrode holder1.3 connecting all required hoses, regulators and/or flow meters and safetydevices (where applicable)1.4 setting and adjusting welding conditions/parameters, in accordance withwelding procedure specification1.5 preparing the work area for the welding activities (such as placing weldingscreens, positioning fume extraction equipment)1.6 ensuring that the workpiece/component is correctly set up with regard tothe specified joint preparation and that it is secure1.7 obtaining and wearing appropriate personal protective equipment
    • Use one of the following manual/semi-automatic welding processes:2.1 manual metal arc2.2 MIG/MAG2.3 TIG2.4 cored wire
    • Follow the relevant joining procedure and job instructions
    • Check that the joint preparation complies with the specification
    • Check that joining and related equipment and consumables are as specified and fitfor purpose
    • Use consumables specified in the welding procedure specification for one of thefollowing:3.1 butt welds (single sided or double sided)3.2 fillet welds
    • Make the joints as specified using the appropriate thermal joining techniquePage 3 of 5MDEC3-020 Issue 1.0S4 Produce butt or fillet tack welds in one the following types of material:4.1 carbon range of steel plate4.2 stainless plate4.3 non-ferrous plate
    • Produce joints of the required quality and of specified dimensional accuracy
    • Produce tack welded joints, according to approved welding procedures, in thefollowing BS EN ISO 6947 positions:5.1 vertical upwards (PF)and two other positions chosen from:5.2 flat (PA)5.3 horizontal (PC)5.4 horizontal vertical (PB)5.5 vertical downwards (PG)5.6 overhead (PE or PD)S6 Produce tack welded components which include both of the following:6.1 achieve a minimum tack weld quality requirements equivalent to thosegiven in the relevant and current European/International Standards asrequired by the application standard or specification6.2 meet the required dimensional accuracy, within specified tolerance
    • Shut down the equipment to a safe condition on completion of joining activities
    • Deal promptly with excess and waste materials and temporary attachments, in linewith approved and agreed procedures
    • Deal promptly and effectively with problems within their control and report thosethat cannot be solved
    • Complete relevant documentation in line with company procedure
    27

    Using and interpreting engineering data and documentation (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Use the approved source to obtain the required data, documentation orspecifications
    • Use approved sources to obtain the necessary drawings and related specifications,and carry out all of the following:1.1 check the currency and validity of the documentation used1.2 exercise care and control over the documentation at all times1.3 correctly extract all necessary data in order to carry out the required tasks1.4 seek out additional information where there are gaps or deficiencies inthe information obtained1.5 deal with and/or report any problems found with the data anddocumentation1.6 make valid decisions based on the evaluation of the informationextracted from the documentation1.7 return all documentation to the approved location on completion of thework1.8 complete all necessary work related documentation such as productiondocumentation, installation documentation, maintenancedocumentation, planning documentation
    • Demonstrate the required occupational behaviours in line with the job role andcompany objectives
    • Extract and interpret the required information from the data, documentation orspecifications
    • Use information extracted from engineering drawings and related documentation,to include two of the following:2.1 drawings (such as component drawings, general assembly drawings,modification drawings, repair drawings, welding/fabrication drawings,distribution and installation drawings)2.2 diagrams (such as schematic, fluid power diagrams, piping, wiring/circuit,layout diagrams)2.3 manufacturers manuals/drawings2.4 approved sketches2.5 technical illustrations2.6 photographic images/representations2.7 visual display screen information2.8 technical sales/marketing documentation2.9 contractual documentation2.10 other specific drawings/documentsPage 3 of 5MDEC3-002 Issue 1.0S3 Use information extracted from related documentation to include three from thefollowing:3.1 standard operating procedures3.2 instructions (such as job instructions, drawing instructions,manufacturer’s instructions)3.3 specifications (such as material, finish, process, contractual, calibration)3.4 reference materials (such as manuals, tables, charts, fault diagnosisguides)3.5 schedules3.6 operation sheets3.7 maintenance log reports3.8 service/test information/schedules/results3.9 planning documentation3.10 quality control documents3.11 company specific technical instructions3.12 national, international and organisational standards3.13 health and safety standards relating to the activity (such as COSHH)3.14 environmental requirements/information3.15 other specific related documentation
    • Use the information obtained to establish work requirements
    • Extract information that includes three of the following:4.1 materials or components required4.2 dimensions4.3 tolerances4.4 quality requirements4.5 installation requirements4.6 customer requirements4.7 time scales4.8 financial information4.9 operating parameters4.10 surface texture requirements4.11 location/orientation of parts4.12 process or treatments required4.13 dismantling/assembly sequence4.14 inspection/testing requirements4.15 number/volumes required4.16 repair/service methods4.17 method of manufacture4.18 weld type and size4.19 operations requiredPage 4 of 5MDEC3-002 Issue 1.04.20 connections to be made4.21 surface finish required4.22 shape or profiles4.23 fault finding procedures4.24 test points4.25 safety/risk factors4.26 environmental controls4.27 technical data (such as component data, maintenance data, electricaldata, fluid data)4.28 resources (such as tools, equipment, personnel)4.29 utility supply details (such as electricity, water, gas, air)4.30 location of services, including standby and emergency backup systems4.31 circuit characteristics (such as pressure, flow, current, voltage, speed)4.32 protective arrangements and equipment (such as containment,environmental controls, warning and evacuation systems and equipment)4.33 other specific related information (such as financial delivery orcontrac
    28

    Working efficiently and effectively in advanced manufacturing and engineering (Maritime Defence)

    Verified
    Key Learning Objectives:
    • Work safely at all times, complying with health and safety and other relevantregulations, directives and guidelines
    • Demonstrate the required behaviours in line with the job role and companyobjectives
    • Ensure that they apply all the following checks and practices at all times:1.1 adhere to procedures or systems in place for risk assessment, COSHH,personal protective equipment (PPE) and other relevant safety regulations1.2 wear the appropriate personal protective equipment for the work area andspecific activity being carried out1.3 use all tools and equipment safely and correctly, and only for theirintended purpose including adherence to the Control of Vibration at WorkRegulations (Hand and Arm)1.4 ensure that the work area is maintained and left in a safe and tidycondition
    • Demonstrate and apply all the following occupational behaviours:Personal responsibility and resilience2.1 comply with health and safety guidance and procedures,2.2 be disciplined and have a responsible approach to risk2.3 work diligently regardless of how much they are being supervised2.4 accept responsibility for managing time and workload2.5 stay motivated and committed when facing challengesWorking effectively in teams2.6 make an effort to integrate with the team2.7 support other people2.8 consider implications of their own actions on other people and activities2.9 work effectively to get the task completedEffective communication and interpersonal skills2.10 is an open and honest communicator2.11 communicate clearly using appropriate methods2.12 listen well to others2.13 have a positive and respectful attitudeFocus on quality and problem solving2.14 follow instructions and guidance2.15 demonstrates attention to detailPage 3 of 7MDEC3-003 Issue 1.02.16 follow a logical approach to problem solving2.17 seek opportunities to improve quality, speed and efficiencyContinuous development2.18 reflect on skills, knowledge and behaviours and seeks opportunities todevelop2.19 adapt to different situations, environments or technologies2.20 has a positive attitude to feedback and advice
    • Plan the manufacturing/engineering activities before they start them
    • Prepare the work area for carrying out the manufacturing/engineering activity
    • Prepare to carry out the manufacturing/engineering activity, ensuring all thefollowing as applicable to the activity to be undertaken:3.1 the work area is free from hazards and is suitably prepared for theactivities to be undertaken3.2 any required safety procedures are implemented3.3 any necessary personal protection equipment is obtained, and is in ausable condition3.4 all necessary drawings, specifications and associated documents areobtained3.5 job instructions are obtained and understood3.6 tools and equipment required are obtained and checked that they are in asafe and useable condition3.7 the correct materials or components are obtained3.8 appropriate authorisation to carry out the work is obtained
    • Obtain all necessary consumables, tools and equipment and check that they are ina safe and usable condition
    • Complete the work activities to include all of the following:4.1 returning tools and equipment to the designated location4.2 returning drawings and work instructions4.3 disposing of waste materials, in line with organisational and environmentalrequirements4.4 completing all necessary documentation accurately and legibly4.5 identifying, where appropriate, any damaged or unusable tools orequipment
    • Deal promptly and effectively with any manufacturing/engineering problems withintheir control, and seek help and guidance from the relevant people if they haveproblems that they cannot re
    • Recognise and deal with problems affecting the manufacturing/engineering activityto include four of the following:5.1 materials5.2 job specification5.3 timescalesPage 4 of 7MDEC3-003 Issue 1.05.4 tools and equipment5.5 quality5.6 safety5.7 drawings5.8 people5.9 work activities or procedures5.10 other (to be specified)P7 Contribute to

    Regulatory & Verification Details

    Qualification Number (QN)
    603/2288/3
    Regulated Status
    Available to learners
    Awarding Body
    EAL
    Qualification Type
    Occupational Qualification
    Operational Start
    Sept 2017

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