ETCAL
Level 3
QN: 610/6707/6
Curriculum Active
ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)
Official qualification regulated by Ofqual, awarded by ETCAL. Classified as a Vocationally-Related Qualification. Total guided learning hours: 3040 hours.
Qualification Level
Level 3
Awarding Body
ETCAL
Syllabus Units
49 Units
Guided Hours
3040 hrs
Instant access to interactive lessons, quizzes, and spaced revision.
Course Syllabus & Study Modules
Complete breakdown of verified curriculum topics and learning objectives.
1
Advanced CNC Milling Operations
Verified
Key Learning Objectives:
- Understand CNC milling equipment, tooling, and setup procedures
- Understand CNC programming and machining strategies for milled components
- Understand inspection and defect management in CNC milling operations
2
Advanced CNC Turning Operations
Verified
Key Learning Objectives:
- Understand CNC turning equipment, tooling, and setup requirements
- Understand CNC programming techniques and machining strategies for turned components
- Understand inspection and process control in CNC turning operations
3
Advanced Mathematics for Engineers
Verified
Key Learning Objectives:
- Be able to use exponential and logarithmic functions in engineering contexts
- Be able to apply differentiation to engineering problems
- Be able to apply integration techniques to engineering problems
- Be able to use complex numbers in engineering applications
4
Advanced Mechanical Engineering Applications
Verified
Key Learning Objectives:
- Be able to apply advanced mechanical dynamics to engineering systems
- Be able to apply principles of fluid mechanics to engineering systems
- Be able to apply principles of thermodynamics to system performance
5
Advanced Techniques in Manual Milling
Verified
Key Learning Objectives:
- Understand the equipment and parameters used in advanced manual milling
- Understand methods for producing complex features using manual milling techniques
- Understand inspection and defect prevention in manual milling operations
6
Advanced Techniques in Manual Turning
Verified
Key Learning Objectives:
- Understand the principles and equipment used in advanced manual turning
- Understand techniques used to produce complex turned features
- Understand quality control and inspection methods in manual turning
7
Applied Calculus for Engineering Solutions
Verified
Key Learning Objectives:
- Be able to apply advanced differentiation techniques in engineering contexts
- Be able to apply advanced integration techniques to engineering problems
- Be able to solve first-order differential equations in engineering contexts
8
Automation Systems and Industrial Robotics
Verified
Key Learning Objectives:
- Understand how automated and robotic systems operate within AME environments
- Understand how control, sensing and actuation are integrated within automated systems
- Understand how automated work-cells are designed, validated and made safe
9
Commercial Aspects of Engineering Organisations
Verified
Key Learning Objectives:
- Understand the commercial operation of engineering organisations
- Understand cost management and financial considerations in engineering projects
- Understand customer service and commercial risk in engineering contexts
10
Communication in Engineering
Verified
Key Learning Objectives:
- Understand communication methods used in engineering workplaces
- Be able to interpret and produce engineering documentation
- Be able to use communication effectively in engineering contexts
11
Computer-Aided Design for Engineers
Verified
Key Learning Objectives:
- Be able to use CAD software to create and modify 2D engineering drawings
- Be able to use CAD to produce and present 3D engineering models
- Be able to manage CAD data and output files for engineering use
12
Core Electrical Technology
Verified
Key Learning Objectives:
- Understand fundamental electrical concepts and quantities
- Understand electrical components and circuit systems
- Understand safety and good practice in electrical engineering
13
Electrical and Electronic Principles in Engineering
Verified
Key Learning Objectives:
- Understand basic electrical principles and circuit laws
- Understand the function and application of electrical and electronic components
- Understand the use of logic systems and digital devices in engineering
14
Electrical Installation Methods
Verified
Key Learning Objectives:
- Understand electrical installation systems and methods
- Understand electrical circuit protection and earthing requirements
- Understand inspection and testing requirements for electrical installations
15
Electro, Pneumatic and Hydraulic Systems and Devices
Verified
Key Learning Objectives:
- Understand the key components of pneumatic and hydraulic systems and their functions
- Understand control and automation in electro-pneumatic and electro-hydraulic systems
- Be able to apply basic calculations and analysis to fluid power systems
16
Engineering Business Operations and Strategy
Verified
Key Learning Objectives:
- Understand key functions and structures within engineering businesses
- Understand the importance of cost, quality and resource effectiveness and efficiency
- Understand the role of Continuous Improvement (CI) methods and commercial factors in strategic decisions
17
Engineering Design Principles and Practice
Verified
Key Learning Objectives:
- Understand the engineering design process
- Understand how engineering ideas are developed and communicated
- Understand the factors that influence engineering design decisions
18
Engineering Drawing and Interpretation
Verified
Key Learning Objectives:
- Understand drawing standards, conventions, and applications in engineering
- Be able to Interpret and produce 2D engineering drawings
- Be able produce engineering drawing using 2D computer aided design methods
19
Engineering Health, Safety and Risk Management
Verified
Key Learning Objectives:
- Understand the key health and safety legislation, regulations, and responsibilities relevant to engineering workplaces.
- Be able to identify and assess common workplace hazards and risks in engineering environments.
- Understand procedures for reporting, recording, and responding to workplace accidents and incidents.
20
Engineering Inspection and Quality Assurance
Verified
Key Learning Objectives:
- Understand engineering inspection principles and measurement systems
- Understand quality control systems and documentation in engineering environments
- Understand defect prevention and quality improvement methods
21
Engineering Materials: Properties and Industrial Uses
Verified
Key Learning Objectives:
- Understand the types, structures, and classifications of engineering materials
- Understand the properties and performance of engineering materials
- Understand methods for testing and evaluating engineering materials
22
Engineering Project
Verified
Key Learning Objectives:
- Be able to plan an engineering project
- Be able to carry out an engineering project using appropriate processes and procedures
- Be able to evaluate the outcomes of the engineering project, reflecting on their own performance and learning
23
Engineering System Monitoring and Fault Diagnosis
Verified
Key Learning Objectives:
- Understand monitoring methods used in engineering systems
- Understand fault types and diagnostic techniques
- Be able to Interpret system data to support fault diagnosis and resolution
24
Extended Electrical Principles
Verified
Key Learning Objectives:
- Understand AC theory and electrical quantities
- Understand the principles and effects of electromagnetic induction
- Understand the operation and application of transformers
25
Extended Mechanical Principles
Verified
Key Learning Objectives:
- Understand stress, strain and deformation in mechanical components
- Understand mechanical stress, strain, and material response in rotating systems
- Understand the effects of temperature and thermal expansion in mechanical systems
26
Fabrication Processes and Technology
Verified
Key Learning Objectives:
- Understand engineering fabrication processes and their applications
- Understand the selection and use of tools, equipment, and materials in fabrication
- Understand how to plan a complex fabrication from a specification
27
Fluid Mechanics in Engineering
Verified
Key Learning Objectives:
- Understand fluid properties and static pressure in engineering systems
- Understand fluid flow and related principles in engineering systems
- Understand the application of fluid systems in engineering contexts
28
Fundamentals of Mechanical Engineering Systems
Verified
Key Learning Objectives:
- Understand forces, moments, and equilibrium in static mechanical systems
- Understand motion and energy in dynamic mechanical systems
- Understand mechanical power transmission systems
29
Introduction to Applied Welding Technology
Verified
Key Learning Objectives:
- Understand welding processes and their applications in engineering
- Understand equipment, consumables, and safety in welding technology
- Understand welding quality, defects, and inspection requirements
30
Lean Operations and Continuous Improvement in Engineering
Verified
Key Learning Objectives:
- Understand how engineering organisations manage efficiency and performance
- Understand the principles and tools of continuous improvement
- Be able to apply improvement methods in an engineering context
31
Machining, Fitting and Assembly Applications
Verified
Key Learning Objectives:
- Understand the principles and applications of primary machining processes (Turning and Milling)LO2
- Understand documentation, marking out, and dimensional verification technique
- Understand the methods and requirements for assembling engineering components
32
Maintenance Procedures and Techniques in Engineering
Verified
Key Learning Objectives:
- Understand maintenance strategies and procedures used in engineering
- Understand maintenance documentation, tools, and techniques
- Understand fault diagnosis and decision-making in maintenance
33
Manual metal arc welding of materials
Verified
Key Learning Objectives:
- Understand the safe working practices for manual metal arc welding
- Understand the equipment preparation required for performing manual metal arc welding
- Know the procedures for manual metal arc welding operations to meet manual metal arc welding specification requirements
34
Mathematics for Engineering Applications
Verified
Key Learning Objectives:
- Be able to apply and interpret algebraic methods to solve engineering problems
- Be able to apply geometry and trigonometry principles in engineering tasks
- Be able to use and interpret graphical and statistical techniques to support engineering decisions
35
Mechanical Measurement and Inspection
Verified
Key Learning Objectives:
- Understand measurement systems, standards and tolerances
- Understand the use of inspection tools and equipment
- Understand mechanical inspection procedures and result interpretation
36
Mechanical System Applications
Verified
Key Learning Objectives:
- Understand the function and application of mechanical system components
- Know the operation and performance of mechanical systems
- Understand the operation, condition, and potential improvement of mechanical systems
37
Metal Inert Gas, Metal Active Gas (MIG/MAG)
Verified
Key Learning Objectives:
- Understand the safe working practices for both MIG & MAG welding
- Understand the equipment preparation required for performing MIG & MAG welding
- Know the procedures for MIG & MAG welding operations to meet MIG & MAG welding specification requirements
38
Pattern Development for Fabrication
Verified
Key Learning Objectives:
- Be able to determine lines of intersection
- Understand Triangulation, Radial line and Parallel line to develop patterns
- Be able to produce templates taking into consideration and accounting for joint type specified for assembly
39
Pipe and Tube Fabrication
Verified
Key Learning Objectives:
- Understand pipe/tube specifications and preparation requirements
- Understand pipe
- work information, take-off and calculation methods
- Understand cutting, bending/forming and joining principles for pipe/tube
- Understand inspection and defect-prevention for pipe/tube fabrications
40
Plate Fabrication
Verified
Key Learning Objectives:
- Understand how to select and prepare cutting equipment to cut a variety of plate/sectional materials
- Understand how to calculate bending allowances and select and prepare forming equipment to form a variety of operations on plate materials
- Know a range of joining methods used to assemble plate work fabrications
41
Principles and Applications of Engineering Measurement Systems
Verified
Key Learning Objectives:
- Understand the role and applications of engineering measurement systems
- Understand the operation and characteristics of measurement-system components
- Understand signal-conversion, data-handling and performance-assurance principles
42
Principles of Three-phase Electrical Systems
Verified
Key Learning Objectives:
- Understand the principles and configuration of three-phase systems
- Understand voltage, current, and power relationships in three-phase systems
- Understand the application and operation of three-phase equipment
43
Sheet Metalwork Fabrications
Verified
Key Learning Objectives:
- Understand how to select and prepare cutting equipment to cut a variety of sheet/sectional materials
- Understand how to calculate bending allowances and select and prepare forming equipment to form a variety of operations on plate materials
- Know the range of joining methods used to assemble sheet metal
- work fabrications including mechanical fasteners available and appropriate welding methods for sheet meta
44
Structural Steelwork
Verified
Key Learning Objectives:
- Understand standards and quality requirements for structural steel
- Understand structural-steel materials and their behaviour in fabrication
- Understand joint design and preparation principles for structural assemblies
45
Sustainable Practices in Engineering and Manufacturing
Verified
Key Learning Objectives:
- Understand the environmental impact of engineering operations
- Understand environmental legislation and organisational responsibilities
- Understand sustainable practices in engineering and manufacturing
46
Three-phase Motor and Drive Systems
Verified
Key Learning Objectives:
- Understand the principles and operation of three-phase motors
- Understand motor starting, protection, and control methods
- Understand the function and application of variable speed drives (VSDs)
47
TIG Welding of Materials
Verified
Key Learning Objectives:
- Understand TIG welding power sources, the use of AC/DC currents, and how electrode polarity affects the process
- Understand TIG welding equipment, shielding gases, filler wires, and tungsten electrode types
- Understand how to safely set up and operate TIG welding equipment for a given application
48
Using Data for Process Improvement
Verified
Key Learning Objectives:
- Understand how data is used to support improvement in engineering
- Understand data acquisition for analysis in engineering
- Understand how measurement methods support quality and performance in engineering
49
Welding Principles and Practice
Verified
Key Learning Objectives:
- Understand the physical and thermal principles that affect welding
- Understand the metallurgical behaviour of materials when welding
- Be able to apply welding principles to pre-determine weld specification suitability
Regulatory & Verification Details
- Qualification Number (QN)
- 610/6707/6
- Regulated Status
- Available to learners
- Awarding Body
- ETCAL
- Qualification Type
- Vocationally-Related Qualification
- Operational Start
- Feb 2026