GQA
Level 2
QN: 600/6342/7
Curriculum Active
GQA PAA\VQ-SET Level 2 Diploma In Performing Process Operations within a Replicated Work Environment - Chemical Processing
Official qualification regulated by Ofqual, awarded by GQA. Classified as a Occupational Qualification. Total guided learning hours: 375 hours.
Qualification Level
Level 2
Awarding Body
GQA
Syllabus Units
22 Units
Guided Hours
375 hrs
Instant access to interactive lessons, quizzes, and spaced revision.
Course Syllabus & Study Modules
Complete breakdown of verified curriculum topics and learning objectives.
1
Clean and Prepare Complex Items of Plant and Equipment for Production within a Replicated Process/Production Environment
Verified
Key Learning Objectives:
- Prepare plant and/or equipment for cleaning within a replicated process/production environment, Dismantle, clean and reinstate equipment within a replicated process/production environment, Check the status of the plant and/or equipment within a replicated process/production environment, Liaise with maintenance personnel within a replicated process/production environment, Deal with problems and follow safe working practices within a replicated process/production environment
2
Complete the Batch Processing Operation within a Replicated Process/Production Environment
Verified
Key Learning Objectives:
- Prepare replicated plant for shutdown
- Complete a batch processing operation within a replicated process/production environment
- Work safely and effectively, in accordance with organisational procedures within a replicated process/production environment, Deal with any problems that arise within a replicated process/production environment, Check and complete documentation
3
Conduct an Assessment of Risks in the Workplace within a Replicated Process/Production Environment
Verified
Key Learning Objectives:
- Prepare to carry out an assessment of risks within a replicated process/production environment
- Ensure compliance with industry and legal requirements within a replicated process/production environment
- Identify hazards and where they are likely to occur in the workplace within a replicated process/production environment, Deal with risks that are potentially harmful to others
- Record the results of the risk assessment, identifying non-compliance
- Communicate the results of the risk assessment in the correct way
- Work safely, involving others when necessary, Take account of existing and previous workplace practices when analysing potential risks within a replicated process/production environment
- Monitor the effects of the risk
4
Control, Monitor and Adjust the Batch Processing Operation within a Replicated Process/Production Environment
Verified
Key Learning Objectives:
- Undertake preparations for the batch processing operation within a replicated process/production environment, Control
- monitor and adjust the batch processing operation within a replicated process/production environment
- Follow the correct procedures for taking and analysing samples
- Comply with organisational procedures within a replicated process/production environment
5
Handover within a Replicated Process/Production Environment
Verified
Key Learning Objectives:
- Follow handover procedures within a replicated process/production environment, Pass on and receive the correct information at handover
- Interpret the handover information and clarify if necessary
- Work safely during handover within a replicated process/production environment
- Follow operational and organisational procedures when carrying out handover within a replicated process/production environment
6
How to Clean and Prepare Complex Items of Plant and Equipment for Production Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to ensure readiness to proceed
- Know how to dismantle equipment
- Know how to clean equipment
- Know how to reinstate equipment
- Know how to check the status of the plant and/or equipment
- Know how to liaise with maintenance personnel
- Know how to maintain the safety of production and the safety of others whilst working
7
How to Complete Processing Operation Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to prepare the plant for shutdown
- Know how to complete the processing operation
- Know how to work safely and effectively, in accordance with organisational procedures
- Know how to deal with any problems that arise
- Know how to check and complete documentation
8
How to Conduct an Assessment of Risks in the Workplace Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how and why risk assessments are carried out
- Know how to consider the working environment when carrying out a risk assessment
- Know how to identify and prioritise hazards
- Know the importance of effective communication when the results of a risk assessment are known
- Know when to involve other people in the risk assessment, if this is required
- Know how to follow organisational and regulatory procedures
9
How to Control, Monitor and Adjust the Processing Operation Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to prepare for the processing operation
- Know how to control
- monitor and adjust the processing operation
- Know how to follow the correct procedures for taking and analysing samples
- Know how to comply with safe working practices
- Know how to deal with problems if they arise
- Know how to handle information regarding the processing operation
10
How to Handover Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to follow handover procedures
- Know how to pass on and receive the correct information at handover
- Know how to communicate with relevant personnel during handover
- Know how to work safely during handover
- Know how to maintain own and others safety whilst working
11
How to Identify and Deal with Hazards in the Work Environment Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to spot hazards and use safety assessment methods
- Know the types of hazards that could arise in own working environment
- Know the effects of hazards that could arise within own working environment
- Know how to minimise the risk of hazards
- Know how to report hazards and follow reporting procedures
- Know how to follow organisational procedures
12
How to Prepare for Processing Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know the factors that contribute to efficient processing operations
- Know the importance of the permit to work system, or equivalent
- Know how to identify and deal with problems
- Know how to follow organisational procedures when preparing for processing
13
How to Respond to Incidents, Hazardous Conditions and Emergencies Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to comply with organisational requirements
- Know how to respond to incidents, hazardous conditions and emergencies
- Know how to use equipment
- Know how to identify the effects of incidents, hazardous conditions and emergencies
- Know how to act within the limits of own responsibility
14
How to Sample and Test Materials Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to prepare for sampling and testing
- Know how to use equipment associated with sampling and testing
- Know how to undertake sampling and testing in a chemical and pharmaceutical processing environment
- Know how to deal with problems as they arise
- Know how to clean and clear the area following sampling and testing
- Know how to comply with organisational procedures
15
How to Solve Process Problems Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know the functions and materials within different processes and how they interact
- Know how to take readings and monitor procedures in order to identify any process problems
- Know how to determine the nature of process quality problems
- Know how to maintain own and others’ safety
- Know how to follow organisational procedures
16
How to Work Effectively in a Team Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to ensure that personnel understand the work to be carried out
- Know how to minimise disruptions
- Know how to monitor the effectiveness of communication methods at all times
- Know how to deal with problems
- Know how to assist others
- Know how to liaise with, and support, others
- Know how to follow organisational, operational and regulatory procedures
17
Identify and Deal with Hazards in the Work Environment within a Replicated Process/Production Environment
Verified
Key Learning Objectives:
- Identify the hazards present in the workplace within a replicated process/production environment
- Report and minimise any hazards identified
- Follow organisational procedures within a replicated process/production environment
18
Prepare for Batch Processing within a Replicated Process/Production Environment
Verified
Key Learning Objectives:
- Prepare the replicated operating environment for processing
- Work safely and effectively, in accordance with organisational procedures within a replicated process/production environment, Check and complete documentation, Deal with any problems that arise within a replicated process/production environment
19
Respond to Incidents, Hazardous Conditions and Emergencies within a Replicated Process/Production Environment
Verified
Key Learning Objectives:
- Act upon identification of an incident within a replicated process/production environment
- Report incidents, hazardous conditions and emergencies within a replicated process/production environment
- Contribute to the correction of incidents, hazardous conditions and emergencies within a replicated process/production environment
- Follow organisational procedures when dealing with incidents, hazardous conditions and emergencies within a replicated process/production environment
20
Sample and Test Materials within a Replicated Process/Production Environment
Verified
Key Learning Objectives:
- Prepare to obtain a sample, Obtain a sample within a replicated process/production environment
- Prepare to test a sample within a replicated process/production environment, Test a sample within a replicated process/production environment, Clean and clear the area following sampling and testing
- Comply with safe working practices within a replicated process/production environment
21
Solve Process Problems within a Replicated Process/Production Environment
Verified
Key Learning Objectives:
- Determine the nature and significance of process problems on plant/equipment within a replicated process/production environment, Diagnose faults and the causes of process problems on plant/equipment within a replicated process/production environment
- Select solutions to process problems on plant/equipment within a replicated process/production environment
- Implement chosen solutions on plant/equipment within a replicated process/production environment
- Evaluate chosen solutions on plant/equipment within a replicated process/production environment
- Maintain own and others’ safety
22
Work Effectively in a Team within a Replicated Process/Production Environment
Verified
Key Learning Objectives:
- Ensure that learners and team members understand the work to be carried out, Minimise disruptions
- Use and monitor the effectiveness of communication methods at all times within a replicated process/production environment, Deal with problems within a replicated process/production environment, Assist others, Liaise with and support others
- Follow organisational and operational procedures within a replicated process/production environment
Regulatory & Verification Details
- Qualification Number (QN)
- 600/6342/7
- Regulated Status
- Available to learners
- Awarding Body
- GQA
- Qualification Type
- Occupational Qualification
- Operational Start
- Aug 2012