GQA
Level 2
QN: 500/7759/4
Curriculum Active
GQA PAA\VQ-SET Level 2 NVQ Diploma in Processing Industries Operations
Official qualification regulated by Ofqual, awarded by GQA. Classified as a Occupational Qualification. Total guided learning hours: 695 hours.
Qualification Level
Level 2
Awarding Body
GQA
Syllabus Units
44 Units
Guided Hours
695 hrs
Instant access to interactive lessons, quizzes, and spaced revision.
Course Syllabus & Study Modules
Complete breakdown of verified curriculum topics and learning objectives.
1
Clean and Prepare Complex Items of Plant and Equipment for Production Within Processing Industries Environments
Verified
Key Learning Objectives:
- Ensure they are ready to proceed, Dismantle equipment, Clean equipment, Reinstate equipment, Check the status of the plant and/or equipment, Liaise with maintenance personnel
- Maintain the safety of production and the safety of others whilst working
2
Complete Processing Operation Within Processing Industries Environments
Verified
Key Learning Objectives:
- Be able to prepare plant for shutdown
- Be able to complete a processing operation
- Be able to work safely and effectively, in accordance with organisational procedures
- Be able to deal with any problems that arise
- Be able to check and complete documentation
3
Contribute to the Improvement of Routine Working Practices Within Processing and Manufacturing Environments
Verified
Key Learning Objectives:
- Be able to take part in and evaluate discussions about working practices and procedures
- Be able to contribute to making recommendations and identify improvements
- Be able to follow organisational procedures
4
Contribute to the Protection of the Environment Within Processing Industries Environments
Verified
Key Learning Objectives:
- Be able to ensure an understanding of good practice with regards to protecting the environment
- Be able to ensure that communication is made with the person(s) responsible for environmental matters
- Be able to report
- identify and control (if appropriate) any environmental hazards
- Be able to follow instructions regarding safe use and storage
- Be able to handle and dispose of waste, materials and substances hazardous to the environment
5
Control, Monitor and Adjust the Processing Operation Within Processing Industries Environments
Verified
Key Learning Objectives:
- Be able to undertake preparations for the processing operation
- Be able to control
- monitor and adjust the processing operation
- Be able to follow the correct procedures for taking and analysing samples
- Be able to comply with organisational procedures
6
Enable Learning Through Demonstrations and Instruction Within Processing Industries Environments
Verified
Key Learning Objectives:
- Be able to plan demonstrations and instruction to maximise learning outcomes
- Be able to plan the demonstration or instruction to maximise the effectiveness of the learning environment
- Be able to facilitate learner participation and involvement when giving demonstrations or instruction
- Be able to amend demonstrations or instruction to match the needs of learners
- Be able to provide positive feedback and assess the outcomes of the learning process
7
End Packaging Operations Within Processing Industries Environments
Verified
Key Learning Objectives:
- Be able to finish packaging
- Be able to prepare packs, materials and waste disposal
- Be able to reconcile specific materials
- Be able to ensure the clearance of the packaging line
- Be able to follow organisational procedures when ending packaging operations
8
Handover Within Processing Industries Environments
Verified
Key Learning Objectives:
- Be able to follow handover procedures
- Be able to pass on and receive the correct information at handover
- Be able to interpret the handover information and clarify if necessary
- Be able to work safely during handover
- Be able to follow operational and organisational procedures when carrying out handover
9
How to Clean and Prepare Complex Items of Plant and Equipment for Production Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to ensure readiness to proceed
- Know how to dismantle equipment
- Know how to clean equipment
- Know how to reinstate equipment
- Know how to check the status of the plant and/or equipment
- Know how to liaise with maintenance personnel
- Know how to maintain the safety of production and the safety of others whilst working
10
How to Complete Processing Operation Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to prepare the plant for shutdown
- Know how to complete the processing operation
- Know how to work safely and effectively, in accordance with organisational procedures
- Know how to deal with any problems that arise
- Know how to check and complete documentation
11
How to Contribute to the Improvement of Routine Working Practices Within Processing and Manufacturing Environments
Verified
Key Learning Objectives:
- Know the functions associated with process equipment and systems
- Know how to carry out effective evaluation of situations
- Know how to communicate relevant information and instructions effectively
- Know how to deal with problems and evaluate hazards
- Know how to follow organisational procedures
12
How to Contribute to the Protection of the Environment Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to ensure good working practice and procedure with regards to protecting the environment
- Know the relevant legislation and regulations regarding their duties in the workplace
- Know how to identify risks to the environment arising as a result of workplace activities
- Know how to minimise risks to the environment arising as a result of workplace activities
- Know how to carry out tasks in accordance with instructions and workplace requirements to deal with hazards
13
How to Control, Monitor and Adjust the Processing Operation Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to prepare for the processing operation
- Know how to control
- monitor and adjust the processing operation
- Know how to follow the correct procedures for taking and analysing samples
- Know how to comply with safe working practices
- Know how to deal with problems if they arise
- Know how to handle information regarding the processing operation
14
How to Enable Learning Through Demonstrations and Instruction Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know when to choose between demonstration and instruction as appropriate teaching methods
- Know how to assess the needs of learners when planning demonstrations or instruction
- Know how to plan a demonstration or instruction session to maximise learning
- Know how to use interaction with the learner to maximise learning
- Know how to keep up to date with the latest developments in learning
- Know how to follow organisational procedures when enabling learning through demonstrations or instruction
15
How to End Packaging Operations Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to finish packaging
- Know how to prepare packs, materials and waste disposal
- Know how to reconcile specific materials
- Know how to ensure the clearance of the packaging line
- Know how to meet production schedules
- Know how to follow organisational procedures when ending packaging operations
16
How to Handover Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to follow handover procedures
- Know how to pass on and receive the correct information at handover
- Know how to communicate with relevant personnel during handover
- Know how to work safely during handover
- Know how to maintain own and others safety whilst working
17
How to Identify and Deal with Hazards in the Work Environment Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to spot hazards and use safety assessment methods
- Know the types of hazards that could arise in own working environment
- Know the effects of hazards that could arise within own working environment
- Know how to minimise the risk of hazards
- Know how to report hazards and follow reporting procedures
- Know how to follow organisational procedures
18
How to Maintain the Condition of Engineering Assets Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to implement maintenance procedures for engineering assets
- Know the care and control procedures to be used when operating equipment
- Know how to follow organisational procedures when maintaining the condition of engineering assets
19
How to Prepare for Processing Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know the factors that contribute to efficient processing operations
- Know the importance of the permit to work system, or equivalent
- Know how to identify and deal with problems
- Know how to follow organisational procedures when preparing for processing
20
How to Prepare Integrated Process Systems for Remote Control Operation Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know the plant layout and operation including documentation and condition changes
- Know the processes taking place throughout the operation and the associated effects
- Know the functions of remote process control and the equipment and parameters involved
- Know how to communicate and co-operate with colleagues
- Know how to deal with hazards and unexpected conditions, including loss of any utility / system
- Know how to follow organisational procedures
21
How to Prepare Integrated Process Systems for Remote Shutdown Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to identify functions and equipment ready to prepare for process system shutdown
- Know how to shutdown integrated process systems
- Know how to access and interpret shutdown instructions and manuals
- Know how to deal with problems and unexpected conditions
- Know how to follow organisational procedures
22
How to Prepare Process Materials According to Instructions Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to prepare process materials according to instructions
- Know how material quality is maintained
- Know how to handle process materials safely
- Know how to follow organisational procedures when preparing process materials according to instructions
23
How to Remotely Control Integrated Process Systems Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know the processes taking place throughout the operation and the associated effects
- Know the control process functions and how to carry out preparation tests and reinstatement
- Know how to maintain plant conditions and steady operation
- Know how to deal with and act on relevant information
- Know how to deal with and re
- solve critical situations, faults and deviations
- Know how to follow organisational procedures
24
How to Respond to Incidents, Hazardous Conditions and Emergencies Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to comply with organisational requirements
- Know how to respond to incidents, hazardous conditions and emergencies
- Know how to use equipment
- Know how to identify the effects of incidents, hazardous conditions and emergencies
- Know how to act within the limits of own responsibility
25
How to Sample and Test Materials Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to prepare for sampling and testing
- Know how to use equipment associated with sampling and testing
- Know how to undertake sampling and testing in a chemical and pharmaceutical processing environment
- Know how to deal with problems as they arise
- Know how to clean and clear the area following sampling and testing
- Know how to comply with organisational procedures
26
How to Separate and Dispose of Processing Materials, By-Products and Wastes Within Processing and Manufacturing Environments
Verified
Key Learning Objectives:
- Know why materials, by-products and wastes should be separated as they are produced
- Know the importance of using and interpreting the specification provided
- Know how to complete and store the relevant records
- Know the waste handling procedures and how to separate and remove wastes for treatment
- Know how to deal with hazards, problems and unexpected conditions.
- Know how to follow organisational procedures
27
How to Start the Packaging Operations Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to prepare for starting packaging operations
- Know how to ensure readiness of the area and equipment
- Know how to ensure materials are available
- Know how to handle materials correctly
- Know how to use and interpret the documentation
- Know how to carry out checks and tests
- Know how to deal with problems and unexpected conditions
- Know how to follow organisational procedures
28
How to Transfer Materials Into and Between Stages of Production Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know the importance of the specification when transferring materials
- Know how to use equipment when transferring materials
- Know how to transfer materials
- Know how to prepare to dispense materials
- Know how to handle materials and waste products
- Know organisational procedures when transferring materials
29
How to Work Effectively in a Team Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to ensure that personnel understand the work to be carried out
- Know how to minimise disruptions
- Know how to monitor the effectiveness of communication methods at all times
- Know how to deal with problems
- Know how to assist others
- Know how to liaise with, and support, others
- Know how to follow organisational, operational and regulatory procedures
30
How to Work in Aseptic or Clean Room Conditions Within Processing Industries Environments
Verified
Key Learning Objectives:
- Know how to prepare to work in aseptic or clean room conditions
- Know how to work correctly in aseptic or clean room conditions
- Know how to deal safely with breakdowns in the aseptic / clean room
- Know how to clear away and dispose of any damaged products
- Know how to deal with problems
- Know how to follow organisational procedures
31
Identify and Deal with Hazards in the Work Environment Within Processing Industries Environments
Verified
Key Learning Objectives:
- Be able to identify the hazards present in the workplace
- Be able to report and minimise any hazards identified
- Be able to follow organisational procedures
32
Maintain the Condition of Engineering Assets Within Processing Industries Environments
Verified
Key Learning Objectives:
- Be able to implement maintenance procedures for engineering assets
- Be able to adjust engineering assets to meet operating requirements
- Be able to liaise with other personnel effectively to report problems
- Be able to follow organisational procedures when maintaining the condition of engineering assets
33
Prepare for Processing Within Processing Industries Environments
Verified
Key Learning Objectives:
- Be able to prepare the operating environment for processing
- Be able to work safely and effectively, in accordance with organisational procedures
- Be able to check and complete documentation
- Be able to deal with any problems that arise
34
Prepare Integrated Process Systems for Remote Control Operation Within Processing Industries Environments
Verified
Key Learning Objectives:
- Be able to prepare self and work area effectively
- Be able to prepare plant and equipment correctly
- Be able to deal with problems, hazards and unexpected conditions
- Be able to follow organisational procedures
35
Prepare Integrated Process Systems for Remote Shutdown Within Processing Industries Environments
Verified
Key Learning Objectives:
- Be able to prepare for process system shutdown
- Be able to shut down the process system
- Be able to deal with problems, hazards and unexpected conditions
- Be able to follow organisational procedures
36
Prepare Process Materials According to Instructions Within Processing Industries Environments
Verified
Key Learning Objectives:
- Be able to prepare process materials according to instructions
- Be able to carry out quality checks to ensure that material quality is maintained
- Be able to follow organisational procedures when preparing process materials
37
Remotely Control Integrated Process Systems Within Processing Industries Environments
Verified
Key Learning Objectives:
- Be able to effectively achieve and maintain operating conditions
- Be able to ensure readiness of all operating parameters and procedures
- Be able to deal with problems and abnormal conditions
- Be able to follow organisational procedures
38
Respond to Incidents, Hazardous Conditions and Emergencies Within Processing Industries Environments
Verified
Key Learning Objectives:
- Be able to act upon identification of an incident
- Be able to report incidents, hazardous conditions and emergencies
- Be able to contribute to the correction of incidents, hazardous conditions and emergencies
- Be able to follow organisational procedures when dealing with incidents, hazardous conditions and emergencies
39
Sample and Test Materials Within Processing Industries Environments
Verified
Key Learning Objectives:
- Be able to prepare to obtain a sample
- Be able to obtain a sample
- Be able to prepare to test a sample
- Be able to test a sample
- Be able to clean and clear the area following sampling and testing
- Be able to comply with safe working practices
40
Separate and Dispose of Processing Materials, By-Products and Wastes Within Processing and Manufacturing Environments
Verified
Key Learning Objectives:
- Be able to separate part-processed and excess materials and recoverable by-products
- Be able to separate and remove wastes for treatment
- Be able to deal with problems and unexpected conditions
- Be able to follow organisational procedures
41
Start the Packaging Operations Within Processing Industries Environments
Verified
Key Learning Objectives:
- Be able to prepare for starting packaging operations
- Be able to ensure readiness of the area, materials and equipment
- Be able to carry out pre start-up checks
- Be able to deal with problems and abnormal conditions
- Be able to follow organisational procedures
42
Transfer Materials Into and Between Stages of Production Within Processing Industries Environments
Verified
Key Learning Objectives:
- Prepare to transfer materials into and between stages of production
- Be able to transfer materials into and between stages of production
- Be able to deal with waste according to organisational procedures
- Be able to follow organisational procedures when transferring materials into and between stages of production
43
Work Effectively in a Team Within Processing Industries Environments
Verified
Key Learning Objectives:
- Be able to ensure that personnel understand the work to be carried out
- Be able to minimise disruptions
- Be able to use and monitor the effectiveness of communication methods at all times
- Be able to deal with problems
- Be able to assist others
- Be able to liaise with and support others
- Be able to follow organisational and operational procedures
44
Work in Aseptic or Clean Room Conditions Within Processing Industries Environments
Verified
Key Learning Objectives:
- Be able to prepare to work in aseptic or clean room conditions
- Be able to work correctly in aseptic or clean room conditions
- Be able to deal safely with breakdowns and problems that may arise
- Be able to clear away and dispose of any damaged products
- Be able to follow organisational procedures
Regulatory & Verification Details
- Qualification Number (QN)
- 500/7759/4
- Regulated Status
- Available to learners
- Awarding Body
- GQA
- Qualification Type
- Occupational Qualification
- Operational Start
- Nov 2009