GQA
    Level 3
    QN: 500/7802/1
    Curriculum Active

    GQA PAA\VQ-SET Level 3 NVQ Diploma in Processing Industries Operations

    Official qualification regulated by Ofqual, awarded by GQA. Classified as a Occupational Qualification. Total guided learning hours: 813 hours.

    Qualification Level
    Level 3
    Awarding Body
    GQA
    Syllabus Units
    44 Units
    Guided Hours
    813 hrs
    Instant access to interactive lessons, quizzes, and spaced revision.

    Course Syllabus & Study Modules

    Complete breakdown of verified curriculum topics and learning objectives.

    1

    Allocate Personnel to Maintain Processing Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Be able to plan the work of teams and individuals
    • Be able to provide feedback when necessary for teams and individuals
    • Be able to ensure planned process objectives are achieved
    • Be able to deal with problems
    • Be able to maintain safety and security while working
    2

    Carry Out Control Room Operations Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Be able to start up control room operations, including handover
    • Be able to control operations
    • Be able to maintain process conditions
    • Be able to use and complete documentation accurately
    • Be able to communicate with others clearly
    • Be able to deal with and report problems
    • Be able to follow operational and organisational procedures
    3

    Carry Out Emergency Procedures Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Be able to respond to an emergency promptly and efficiently
    • Be able to communicate and inform others, relevant to the emergency
    • Be able to minimise the effect of an emergency to people and the environment
    • Be able to maintain the safety of self and others when dealing with an emergency
    4

    Clean and Prepare Complex Items of Plant and Equipment for Production Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Ensure they are ready to proceed, Dismantle equipment, Clean equipment, Reinstate equipment, Check the status of the plant and/or equipment, Liaise with maintenance personnel
    • Maintain the safety of production and the safety of others whilst working
    5

    Complete Complex Processing Operations Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Be able to prepare plant for shutdown
    • Be able to complete a complex processing operation
    • Be able to control waste and residual materials
    • Be able to work safely and effectively, in accordance with organisational procedures
    • Be able to deal with any problems that arise during the complex processing operation
    • Be able to check and complete documentation
    6

    Conduct an Assessment of Risks in the Workplace Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Be able to prepare to carry out an assessment of risks
    • Be able to ensure compliance with industry and legal requirements
    • Be able to identify hazards and where they are likely to occur in the workplace
    • Be able to deal with risks that are potentially harmful to others
    • Be able to record the results of the risk assessment, identifying non-compliance
    • Be able to communicate the results of the risk assessment in the correct way
    • Be able to work safely, involving others when necessary
    • Be able to take account of existing and previous workplace practices when analysing potential risks
    • Be able to monitor the effects of the risk assessment and review it if necessary
    7

    Contribute to Standard Operating Procedures Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Be able to review existing procedure(s)
    • Be able to evaluate procedure(s) and offer recommendations
    • Be able to deal with problems
    • Be able to follow operational and organisational procedures whilst working
    8

    Contribute to the Maintenance of Product Quality Within Processing and Manufacturing Environments

    Verified
    Key Learning Objectives:
    • Be able to carry out quality checks
    • Be able to deal with quality problems according to procedures
    • Be able to follow organisational procedures when contributing to the maintenance of product quality
    9

    Contribute to the Protection of the Environment Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Be able to ensure an understanding of good practice with regards to protecting the environment
    • Be able to ensure that communication is made with the person(s) responsible for environmental matters
    • Be able to report
    • identify and control (if appropriate) any environmental hazards
    • Be able to follow instructions regarding safe use and storage
    • Be able to handle and dispose of waste, materials and substances hazardous to the environment
    10

    Control Emergencies and Critical Situations Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Be able to maintain a state of readiness in order to respond to an emergency or critical situation
    • Be able to control emergencies and critical situations
    • Be able to communicate and act on information when controlling emergencies and critical situations
    • Be able to follow organisational and operational procedures when controlling emergencies and critical situations
    11

    Control, Maintain and Restore Complex Processing Operations Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Be able to undertake preparations for the complex processing operation
    • Be able to control and maintain the complex processing operation
    • Be able to deal with deviations and restore the complex processing operation
    • Be able to follow the correct procedures for taking and analysing samples
    • Be able to comply with organisational procedures
    12

    Develop and Update Standard Operating Procedure_s_ Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Be able to draft and prepare the procedure(s)
    • Be able to make recommendations and enforce changes to the procedure(s)
    • Be able to obtain approval for the procedure(s)
    • Be able to complete necessary documentation
    • Be able to maintain own and others safety while working
    13

    Enable Individual Learning Through Coaching Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Be able to assess the needs of learners
    • Be able to plan for successful learning outcomes
    • Be able to use coaching techniques appropriate to the learner
    • Be able to monitor and adjust the delivery of coaching, if this is required
    • Be able to support and encourage learners
    14

    Enable Learning Through Demonstrations and Instruction Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Be able to plan demonstrations and instruction to maximise learning outcomes
    • Be able to plan the demonstration or instruction to maximise the effectiveness of the learning environment
    • Be able to facilitate learner participation and involvement when giving demonstrations or instruction
    • Be able to amend demonstrations or instruction to match the needs of learners
    • Be able to provide positive feedback and assess the outcomes of the learning process
    15

    Handover Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Be able to follow handover procedures
    • Be able to pass on and receive the correct information at handover
    • Be able to interpret the handover information and clarify if necessary
    • Be able to work safely during handover
    • Be able to follow operational and organisational procedures when carrying out handover
    16

    How to Allocate Personnel to Maintain Processing Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Know how to plan the work of teams and individuals
    • Know how to provide feedback when necessary for teams and individuals
    • Know how to ensure planned process objectives are achieved
    • Know how to identify and deal with problems
    • Know how to maintain safety and security while working
    17

    How to Carry Out Control Room Operations Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Know how to carry out control room checks and why this is important
    • Know how to maintain control room process conditions
    • Know how to work within the control room operating parameters
    • Know how to identify and use data when controlling operations
    • Know how to record and document information
    • Know how to communicate clearly with others
    • Know how to identify and deal with problems
    • Know how to follow operational and organisational procedures correctly
    18

    How to Carry Out Emergency Procedures Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Know how to respond to an emergency promptly and efficiently
    • Know how to communicate and inform others, relevant to the emergency
    • Know how to minimise the effect of an emergency
    • Know how to maintain the safety of self and others when dealing with an emergency
    19

    How to Clean and Prepare Complex Items of Plant and Equipment for Production Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Know how to ensure readiness to proceed
    • Know how to dismantle equipment
    • Know how to clean equipment
    • Know how to reinstate equipment
    • Know how to check the status of the plant and/or equipment
    • Know how to liaise with maintenance personnel
    • Know how to maintain the safety of production and the safety of others whilst working
    20

    How to Complete Complex Processing Operations Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Know how to prepare to shutdown services
    • Know how to complete the complex processing operation
    • Know how to work safely and effectively, in accordance with organisational procedures
    • Know how to deal with any problems that arise
    • Know how to check and complete documentation
    21

    How to Conduct an Assessment of Risks in the Workplace Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Know how and why risk assessments are carried out
    • Know how to consider the working environment when carrying out a risk assessment
    • Know how to identify and prioritise hazards
    • Know the importance of effective communication when the results of a risk assessment are known
    • Know when to involve other people in the risk assessment, if this is required
    • Know how to follow organisational and regulatory procedures
    22

    How to Contribute to Standard Operating Procedures Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Know how to review existing procedure(s)
    • Know how to evaluate procedure(s) and offer recommendations
    • Know how to deal with problems
    • Know how to maintain own and others safety whilst working
    23

    How to Contribute to the Maintenance of Product Quality Within Processing and Manufacturing Environments

    Verified
    Key Learning Objectives:
    • Know the types and uses of materials used in different processes
    • Know the processes in place to control quality
    • Know how to deal with quality problems according to procedures
    • Know the organisational procedures to follow to contribute to the maintenance of product quality
    24

    How to Contribute to the Protection of the Environment Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Know how to ensure good working practice and procedure with regards to protecting the environment
    • Know the relevant legislation and regulations regarding their duties in the workplace
    • Know how to identify risks to the environment arising as a result of workplace activities
    • Know how to minimise risks to the environment arising as a result of workplace activities
    • Know how to carry out tasks in accordance with instructions and workplace requirements to deal with hazards
    25

    How to Control Emergencies and Critical Situations Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Know how to access
    • interpret and take account of information about plant and equipment
    • Know the processes involved and how they influence the response to emergencies and critical situations
    • Know how to operate and the implications of control systems
    • Know the consequences of emergencies and critical situations
    • Know how to access and interpret information about external factors relevant to the control of emergencies and critical situations
    • Know the methods of responding to emergencies and critical situations and how to select the appropriate method in the circumstances
    • Know how to follow organisational requirements, regulations and legislation
    26

    How to Control, Maintain and Restore Complex Processing Operations Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Know how to prepare for the complex processing operation
    • Know how to control and maintain the complex processing operation
    • Know how to deal with deviations and restore the complex processing operation
    • Know how to follow the correct procedures for taking and analysing samples
    • Know how to comply with organisational procedures during the complex processing operation
    27

    How to Develop and Update Standard Operating Procedure_s_ Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Know how to draft and prepare the procedure(s)
    • Know how to make recommendations and enforce changes to the procedure(s)
    • Know how to obtain approval for the procedure(s)
    • Know how to complete necessary documentation
    • Know how to recognise and deal with problems
    • Know how to maintain own and others safety while working
    28

    How to Enable Individual Learning Through Coaching Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Know how to assess the needs of learners
    • Know how to plan for the delivery of coaching activities
    • Know how to maximise learning opportunities through coaching
    • Know how to use coaching techniques appropriate to the learner
    • Know how to monitor and support learners to facilitate effective learning
    • Know how to keep up to date with current developments in coaching
    29

    How to Enable Learning Through Demonstrations and Instruction Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Know when to choose between demonstration and instruction as appropriate teaching methods
    • Know how to assess the needs of learners when planning demonstrations or instruction
    • Know how to plan a demonstration or instruction session to maximise learning
    • Know how to use interaction with the learner to maximise learning
    • Know how to keep up to date with the latest developments in learning
    • Know how to follow organisational procedures when enabling learning through demonstrations or instruction
    30

    How to Handover Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Know how to follow handover procedures
    • Know how to pass on and receive the correct information at handover
    • Know how to communicate with relevant personnel during handover
    • Know how to work safely during handover
    • Know how to maintain own and others safety whilst working
    31

    How to Identify Improvements to Energy Efficiency Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Know how to use energy efficiently within the workplace
    • Know how to evaluate energy efficiency improvements within the organisation
    • Know how to keep up to date with new developments that may improve energy efficiency within the organisation
    • Know how to communicate and include others when considering improvements to energy efficiency
    • Know how to take account of operational procedures and methods of working when identifying energy efficiency measures
    32

    How to Plan to Maintain Product Integrity Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Know how to identify a representative sample
    • Know how to factor in the requirements for safe working practices when planning sampling and testing
    • Know how to maintain the integrity of the sample
    • Know how to plan in order to develop a suitable testing plan
    33

    How to Prepare for Complex Processing Operations Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Know the factors that contribute to efficient complex processing operations
    • Know the importance of the permit to work system, or equivalent
    • Know how to maintain safety and security
    • Know the materials to use during the complex processing operation
    • Know how to deal with problems during complex processing operations
    • Know how to minimise loss and damage during complex processing operations
    • Know the types of documentation that need completing during complex processing operations
    34

    How to Solve Operational Problems Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Know how to identify any deviations from the norm
    • Know how to take action to minimise loss / damage
    • Know how to identify any problems and the faults / causes of these problems
    • Know how to investigate the problem & make subsequent recommendations
    • Know how to implement and evaluate chosen solutions
    • Know how to follow organisational procedures with regards to safety, authority, documentation and communication
    35

    How to Solve Process Problems Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Know the functions and materials within different processes and how they interact
    • Know how to take readings and monitor procedures in order to identify any process problems
    • Know how to determine the nature of process quality problems
    • Know how to maintain own and others’ safety
    • Know how to follow organisational procedures
    36

    How to Work Effectively in a Team Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Know how to ensure that personnel understand the work to be carried out
    • Know how to minimise disruptions
    • Know how to monitor the effectiveness of communication methods at all times
    • Know how to deal with problems
    • Know how to assist others
    • Know how to liaise with, and support, others
    • Know how to follow organisational, operational and regulatory procedures
    37

    How to Work Safely Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Know how to identify and minimise risks
    • Know how to minimise risks to the environment
    • Know how to deal with risks and hazards
    • Know how to take responsibility for own personal safety and that of others
    • Know how to follow the instructions supplied with materials and products
    • Know how to follow organisational procedures
    38

    Identify Improvements to Energy Efficiency Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Be able to use energy efficiently within the workplace
    • Be able to identify and evaluate energy efficiency improvements within the organisation
    • Be able to keep up to date with new developments that may improve energy efficiency within the organisation
    • Be able to assess the impact and suitability of energy efficiency measures
    • Be able to include others within the organisation when improving energy efficiency
    39

    Plan to Maintain Product Integrity Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Be able to plan so that a representative sample is obtained
    • Be able to take account of the work environment when planning for sampling, to ensure safe working practices
    • Be able to develop a fit for purpose sampling procedure
    • Be able to establish the conditions for sampling and testing
    • Be able to identify the test requirements to achieve the objectives of the test
    • Be able to identify the correct resources for testing
    • Be able to develop a detailed testing plan that contains all the relevant information
    40

    Prepare for Complex Processing Operations Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Be able to prepare the operating environment for complex processing
    • Be able to work safely and effectively, in accordance with organisational procedures
    • Be able to check and complete documentation
    • Be able to deal with any problems that arise
    41

    Solve Operational Problems Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Be able to identify any deviations from the norm
    • Be able to collate the relevant information accurately
    • Be able to take action to minimise loss / damage
    • Be able to identify any problems and the faults / causes of these problems
    • Be able to investigate the problem and make subsequent recommendations
    • Be able to implement and evaluate chosen solutions
    • Be able to maintain own and others safety while working
    42

    Solve Process Problems Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Be able to determine the nature and significance of process problems
    • Be able to diagnose faults and the causes of process problems
    • Be able to select solutions to process problems
    • Be able to implement chosen solutions
    • Be able to evaluate chosen solutions
    • Be able to maintain own and others’ safety
    43

    Work Effectively in a Team Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Be able to ensure that personnel understand the work to be carried out
    • Be able to minimise disruptions
    • Be able to use and monitor the effectiveness of communication methods at all times
    • Be able to deal with problems
    • Be able to assist others
    • Be able to liaise with and support others
    • Be able to follow organisational and operational procedures
    44

    Work Safely Within Processing Industries Environments

    Verified
    Key Learning Objectives:
    • Be able to work safely and minimise risks
    • Be able to follow procedures in order to minimise the danger to the environment
    • Be able to control and report environmental hazards and risks
    • Be able to take responsibility for own personal safety and that of others
    • Be able to follow the instructions supplied with materials and products
    • Be able to follow organisational and legal procedures

    Regulatory & Verification Details

    Qualification Number (QN)
    500/7802/1
    Regulated Status
    Available to learners
    Awarding Body
    GQA
    Qualification Type
    Occupational Qualification
    Operational Start
    Nov 2009