Pearson
    Level 3
    QN: 601/9057/7
    Curriculum Active

    Pearson BTEC Level 3 Extended Diploma in Aerospace and Aviation Engineering (Development Technical Knowledge)

    Official qualification regulated by Ofqual, awarded by Pearson. Classified as a Occupational Qualification. Total guided learning hours: 4350 hours.

    Qualification Level
    Level 3
    Awarding Body
    Pearson
    Syllabus Units
    70 Units
    Guided Hours
    4350 hrs
    Instant access to interactive lessons, quizzes, and spaced revision.

    Course Syllabus & Study Modules

    Complete breakdown of verified curriculum topics and learning objectives.

    1

    Advanced Composite Materials Manufacturing

    Verified
    Key Learning Objectives:
    • Know the different types of matrices and reinforcements commonly used in composite manufacture.2.
    • Understand the differences, advantages and disadvantages of key manufacturing processes.3.
    • Understand the effects of design decisions on component manufacturability.4.
    • Understand bonding processes, finishing processes, inspection and repair techniques.
    2

    Aircraft Computers and Electronic Systems

    Verified
    Key Learning Objectives:
    • Understand computer data, electronic and fibre optic data buses, computer structure, operation and component interfacing.2.
    • Know the safety hazards and precautions associated with the maintenance and control of microelectronic devices, computer software and electromagnetic environments.3.
    • Understand the principle of operation of electronic flight deck displays and the function of their associated electronic instrument systems.4.
    • Understand the arrangement of electronic aircraft systems and the use of built-in test equipment (BITE) and on-board maintenance systems.
    3

    Aircraft Materials and Hardware

    Verified
    Key Learning Objectives:
    • Know the methods of producing and treating ferrous and non-ferrous metals and alloys
    • Understand the effect of microstructure on the macroscopic properties of ferrous and non-ferrous metals and alloys
    • Know the nature of corrosion and how the properties of ferrous and non-ferrous materials are determined using testing techniques
    • Know about the structure and properties of non-metallic materials
    • Know the types, characteristics and applications of aircraft fasteners and general hardware
    • Understand the construction, characteristics and applications of aircraft electrical cables and connectors
    4

    Autonomous Mobile Robotics

    Verified
    Key Learning Objectives:
    • Investigate the use of different types of autonomous mobile robot
    • Investigate the software and hardware used in autonomous mobile robots
    • Develop an autonomous mobile robot to complete an activity defined in a client brief
    5

    Autonomous Systems

    Verified
    Key Learning Objectives:
    • Understand the concept, applications, benefits and limitations of autonomous systems used in advanced manufacturing.2.
    • Understand the integration of software and hardware to design and realise autonomous system solutions to meet advanced manufacturing requirements.3.
    • Be able to develop an autonomous bot for an advanced manufacturing application.
    6

    Avionic Systems

    Verified
    Key Learning Objectives:
    • Understand computer data, electronic and fibre optic data buses, computer structure, operation and component interfacing.2.
    • Know the safety hazards and precautions associated with the maintenance and control of microelectronic devices, computer software and electromagnetic environments.3.
    • Understand the principle of operation of electronic flight deck displays and the function of their associated electronic instrument systems.4.
    • Understand the arrangement of electronic aircraft systems and the use of built-in test equipment (BITE) and on-board maintenance systems.
    7

    Composite Materials and Processing

    Verified
    Key Learning Objectives:
    • Know the structures, resins, reinforcements and properties of composite materials
    • Know the various processing methods used to produce composite components and the relevant safety considerations required
    • Know the effects of processing on composite materials including the variables that need to be controlled
    • Know about bonding, fastening and sealing of composite components
    • Be able to test composite materials to determine their structural integrity and properties
    8

    Cyber Security in Engineering

    Verified
    Key Learning Objectives:
    • Understand the threats to computer systems in engineering organisations and the organisations’ legal responsibilities.2.
    • Know computer system vulnerabilities and protection measures used in engineering organisations.3.
    • Be able to plan security measures to protect an engineering computer system from threats.4.
    • Be able to implement security measures to protect an engineering computer system from threats.
    9

    Data Analytics/Big Data

    Verified
    Key Learning Objectives:
    • Understand the role of big data and data analytics to improve performance, for benchmarking and/or to trigger innovation in engineering organisations.2.
    • Know about the statistical software tools and techniques used to analyse data in engineering organisations.3.
    • Be able to carry out analysis of statistical data to meet the needs of an engineering organisation.
    10

    Environmental Engineering and Sustainability

    Verified
    Key Learning Objectives:
    • Know about sustainability in engineering.2.
    • Understand design, system and product-based approaches to reducing environmental impact.3.
    • Be able to carry out an environmental impact analysis of an engineered product or system.4.
    • Be able to carry out a redesign of an engineered product or system to reduce environmental impact.
    11

    Helicopter Aerodynamics and Flight Principles

    Verified
    Key Learning Objectives:
    • Examine the atmospheric, mechanical and fluid principles affecting flight.2.
    • Explore safely the lift and drag force generation and interaction that create aircraft flight.3.
    • Explore helicopter flight principles and how control of a helicopter is obtained.
    12

    Helicopter Gas Turbine Engines, Transmission, Rotors and Structures

    Verified
    Key Learning Objectives:
    • Know the principles and construction of a helicopter turbo-shaft engine
    • Know the principles and construction of helicopter main and tail rotor transmission systems
    • Know about helicopter structures and their assembly methods and alignment techniques
    • Know about the function and construction of helicopter flight control systems
    13

    Human Factors and Performance in Aviation

    Verified
    Key Learning Objectives:
    • Understand why human factors are important in aviation.2.
    • Understand features and limitations of human performance.3.
    • Understand personal factors that affect human performance.4.
    • Understand how physical aspects of the working environment affect human performance.5.
    • Understand how categories of tasks can affect human performance.6.
    • Understand error models within aeronautical engineering.
    14

    Industrial Robotics

    Verified
    Key Learning Objectives:
    • Investigate the health and safety and maintenance requirements associated with industrial robots.2.
    • Investigate the operation and design of industrial robots for different applications.3.
    • Investigate the operation of industrial robot sensors and end effectors.4.
    • Produce a program for an industrial robot to solve an engineering problem.
    15

    Industry 4.0

    Verified
    Key Learning Objectives:
    • Understand the factors shaping the fourth industrial revolution and the characteristics of an Industry 4.0 smart factory.2.
    • Understand the role that the Internet of Things (IoT) plays in an Industry 4.0 smart factory.3.
    • Understand the range of technologies that enable Industry 4.0 and their benefits.4.
    • Understand the factors that manufacturers need to consider when transitioning from Industry 3.0 to 4.0.
    16

    Installing and Commissioning Engineering Equipment

    Verified
    Key Learning Objectives:
    • Know how to install and commission mechanical equipment
    • Know how to install and commission electrical/electronic equipment
    • Be able to install and commission equipment used on an engineered system
    • Know how to hand over an installation after commissioning an engineered system.
    17

    Lean Production System Design

    Verified
    Key Learning Objectives:
    • Know the principles of lean manufacturing
    • Know how to create a flexible production system
    • Be able to apply the single minute exchange of die (SMED) method to a production system
    • Know how to implement a total productive maintenance system.
    18

    Principles of Aerospace Fitting

    Verified
    Key Learning Objectives:
    • Understand the purpose and safe and accurate use of tools for aerospace fitting operations.2.
    • Understand the purpose of and how to safely fit aerospace hardware components.3.
    • Understand the purpose and safe and accurate use of equipment for aerospace fitting operations.4.
    • Understand the process and purpose of producing aerospace sub-assemblies and assemblies.
    19

    Principles of Aerospace Machining

    Verified
    Key Learning Objectives:
    • Understand the principles of subtractive machining processes.2.
    • Be able to prepare for CNC machining activities and make a component.3.
    • Understand the principles of specialist machining processes.4.
    • Understand the principles of additive manufacturing processes.
    20

    Principles of Aerospace Technical Support

    Verified
    Key Learning Objectives:
    • Understand the process of producing status reports and the purpose of these documents.2.
    • Understand the process of inspection, testing validation and analysis of aerospace components, systems and QA models.3.
    • Be able to produce written reports on an engineering manufacturing or maintenance activity.4.
    • Be able to produce and interpret CAD drawings and convert them to CNC programmes via a CAD/CAM interface detailing the process by which modelling is used to simulate the manufacturing process.
    21

    Simulation and Digital Twinning

    Verified
    Key Learning Objectives:
    • Understand the benefits and limitations of using digital twinning during advanced manufacturing.2.
    • Understand the software and data collection implications for digital twinning.3.
    • Be able to produce and simulate a digital twin for a manufacturing process or system.

    Regulatory & Verification Details

    Qualification Number (QN)
    601/9057/7
    Regulated Status
    Available to learners
    Awarding Body
    Pearson
    Qualification Type
    Occupational Qualification
    Operational Start
    Sept 2016