Pearson
Level 4
QN: 610/5297/8
Curriculum Active
Pearson BTEC Level 4 Higher National Certificate in Motorsport Engineering for England
Official qualification regulated by Ofqual, awarded by Pearson. Classified as a Other Vocational Qualification. Total guided learning hours: 1320 hours.
Qualification Level
Level 4
Awarding Body
Pearson
Syllabus Units
22 Units
Guided Hours
1320 hrs
Instant access to interactive lessons, quizzes, and spaced revision.
Course Syllabus & Study Modules
Complete breakdown of verified curriculum topics and learning objectives.
1
Automotive Combustion
Verified
Key Learning Objectives:
- Investigate the use of engine design features and air–fuel delivery methods to optimise combustion and engine performance.2.
- Explain combustion principles in terms of combustion chemistry and in relation to efficiency variables.3.
- Assess the effect of combustion on performance results and serviceability of combustion related systems.4.
- Discuss regulations and professional standards relevant to combustion engines in the automotive sector.
2
Computer Aided Design and Manufacture (CAD/CAM)
Verified
Key Learning Objectives:
- Describe the key principles of manufacturing using a CAD/CAM system.2.
- Prepare 3D solid models of a component suitable for transfer into a CAM system.3.
- Use CAM software to generate manufacturing simulations of a component.4.
- Produce a dimensionally accurate component on a CNC/AM machine using a CAD/CAM system.
3
Electric Vehicle Battery Manufacture
Verified
Key Learning Objectives:
- Explore health and safety regulations, protocols and personnel responsibilities, and industrial legislation with respect to hybrid and electric vehicle battery technology.2.
- Discuss the impact on the environment and viability of a sustainable future with hybrid electric vehicles and current automotive applications.3.
- Explore the fundamentals of battery technology and design for electric vehicle applications.4.
- Evaluate the battery manufacturing process and safe working practices.
4
Engineering Design
Verified
Key Learning Objectives:
- Plan a design solution and prepare an engineering design specification in response to a stakeholder’s design brief and requirements.2. Formulate possible technical solutions to address the student-prepared design specification.3.
- Prepare an industry-standard engineering technical design report.4. Present to an audience a design solution based on the design report and evaluate the solution/presentation.
5
Engineering Mathematics
Verified
Key Learning Objectives:
- Apply a variety of mathematical methods to a range of engineering and manufacturing sector problems.2.
- Investigate applications of statistical and probability techniques to interpret
- organise, and present data.3.
- Use analytical and computational methods for solving engineering and manufacturing sector problems by relating sinusoidal wave and vector functions to their respective applications.4.
- Examine how differential and integral calculus can be used to solve engineering and manufacturing sector problems.
6
Engineering Mechanics and Materials
Verified
Key Learning Objectives:
- Describe the fundamental structures of common engineering materials
- Identify the most important properties of engineering materials
- Assess the performance of engineering materials using key indicators, including materials constraints and established database resources
- Calculate solutions to problems within static and dynamic mechanical systems, with consideration of constraints on performance.
7
Engineering Science I
Verified
Key Learning Objectives:
- Examine scientific data using both quantitative and qualitative methods.2.
- Apply the fundamentals of mechanical engineering systems.3.
- Explore the characteristics and properties of engineering materials.4.
- Analyse applications of A.C./D.C. circuit theorems, electromagnetic principles, and properties.
8
Fluid Mechanics
Verified
Key Learning Objectives:
- Determine the behavioural characteristics of static fluid systems.2.
- Examine the operating principles and limitations of viscosity measuring devices.3.
- Investigate dynamic fluid parameters of real fluid flow.4.
- Explore the operating principles and efficiencies of hydraulic machines.
9
Fundamentals of Thermodynamics and Heat Transfer
Verified
Key Learning Objectives:
- Investigate fundamental thermodynamic systems and their properties.2.
- Apply the Steady Flow Energy Equation for analysis of thermodynamic systems.3.
- Determine the performance of heat engines.4.
- Examine the principles of heat transfer applied to industrial applications.
10
Hybrid and Electric Vehicle Technologies
Verified
Key Learning Objectives:
- Explore hybrid and electric vehicle technologies, trends, industry requirements and compliance.2.
- Assess the architectural features of hybrid and electric vehicles against the key principles and technological requirements.3.
- Evaluate the design developed for a hybrid or electric vehicle prototype system through implementation of established engineering.4. Rectify a hybrid or electric vehicle system fault or failure as a follow up to the diagnosis using industry methods and equipment.
11
Lean Six Sigma for Engineers (leading to Green Belt)
Verified
Key Learning Objectives:
- Apply a step-by-step approach to problem solving in order to improve performance and business metrics for a given scenario.2.
- Analyse customer needs, existing process conditions and required target performance for project scoping in the business.3.
- Apply analytical tools including process capability studies and 5-Whys analysis to determine root ca
- use(s) enabling the process to be improved.4.
- Complete an improvement project by implementing countermeasures with due regards to compliance in line with the set targets.
12
Managing a Professional Engineering Project
Verified
Key Learning Objectives:
- Select a project that will provide a solution to an identified engineering/manufacturing problem.2. Conduct planned project activities to generate outcomes which provide a solution to the identified engineering/manufacturing problem.3.
- Produce a project report analysing the outcomes of each of the project processes and stages.4. Present the project report drawing conclusions on the outcomes of the project.
13
Motorsport Workshop Practices
Verified
Key Learning Objectives:
- Conduct routine maintenance and inspection tasks on motorsport vehicles.2.
- Apply diagnostic techniques and specialised tools and equipment to solve mechanical issues efficiently.3.
- Develop knowledge of motorsport vehicle set-up principles and different track layouts.4.
- Implement health and safety protocols and procedures in the workshop.
14
Net Zero Energy Technologies I: Systems and Demand
Verified
Key Learning Objectives:
- Discuss the fundamentals of energy systems, demarcating supply, demand, and energy system infrastructure
- Explain how key Net Zero energy technologies work across key sectors of energy demand
- Analyse the suitability of different energy technologies in decarbonising energy demand in given geographical and socio-economic contexts
15
Powertrain and Hybrid Vehicles
Verified
Key Learning Objectives:
- Examine the design and function of power and drive systems in hybrid vehicles.2.
- Explore the construction and operation of hybrid vehicle drive systems.3.
- Explore the design and operation of hybrid vehicle transmission systems and subsystems.4.
- Analyse developments in hybrid vehicle powertrain subsystems and their contribution to more efficient vehicles using a first principles approach.
16
Professional Engineering Practice
Verified
Key Learning Objectives:
- Determine the roles, responsibilities and competences of the professional engineer.2.
- Describe the regulatory, legislative and ethical frameworks that govern the work of the professional engineer.3.
- Review the roles of communication, team working and leadership in the development of professional engineers.4.
- Discuss how professional engineers can develop holistic approaches to the sustainability of manufacturing processes.
17
Programming for Engineers
Verified
Key Learning Objectives:
- Discuss key aspects of software evolution and development in the context of engineering applications
- Design a programming solution for an engineering problem
- Implement a programming solution for an engineering problem
- Perform testing of the programming solution to meet defined requirements and to ensure high quality outputs
18
Quality and Process Improvement
Verified
Key Learning Objectives:
- Examine the applications of statistical process control when applied in an industrial environment to improve efficiency.2.
- Analyse cost effective quality control tools.3.
- Determine the role of standards in improving efficiency, meeting customer requirements and opening up new opportunities for trade.4.
- Analyse the importance of Total Quality Management and continuous improvement in manufacturing and service environments.
19
Race Car Design and Manufacturing
Verified
Key Learning Objectives:
- Demonstrate the fundamental principles of race car design.2.
- Demonstrate the ability to translate design concepts into physical prototypes and production-ready components by describing state-of-the-art manufacturing technologies, and appropriate selection of materials.3.
- Implement effective safety measures and features in race car designs without compromising performance or agility on the track.4.
- Apply theoretical knowledge to design concepts, manufacturing processes and safety considerations for a race car design.
20
Vehicle Dynamics and Performance
Verified
Key Learning Objectives:
- Investigate vehicle dynamics and tyre performance.2.
- Apply the theory of particle and rigid body kinetics and kinematics in dynamic systems.3.
- Examine the vehicle dynamic performance for one-dimensional and planar analysis.4.
- Analyse the functioning of steering and suspension systems.
21
Vehicle Repair and Diagnostics
Verified
Key Learning Objectives:
- Demonstrate proficiency in inspecting automotive mechanical systems.2.
- Apply appropriate repair and maintenance techniques to address mechanical issues efficiently, ensuring the optimal performance and safety of vehicles.3. Utilise diagnostic tools and techniques effectively to identify and diagnose complex electrical and electronic faults in vehicle systems.4.
- Apply systematic troubleshooting methodologies to isolate and rectify electrical faults, ensuring the proper functioning of electrical components and systems within vehicles.
22
Welding Technology
Verified
Key Learning Objectives:
- Describe the fundamental principles of welding processes and equipment.2.
- Demonstrate how the metallurgical properties of weld materials effect the performance of welded joints.3. Show how weld construction and design can influence the behaviour of welded structures under different types of loading.4.
- Demonstrate how weld stresses can affect a weld construction, their causes, avoidance and control measures.
Regulatory & Verification Details
- Qualification Number (QN)
- 610/5297/8
- Regulated Status
- Available to learners
- Awarding Body
- Pearson
- Qualification Type
- Other Vocational Qualification
- Operational Start
- Sept 2026