Pearson
Level 5
QN: 610/4709/0
Curriculum Active
Pearson BTEC Level 5 Higher National Diploma in Automotive Engineering
Official qualification regulated by Ofqual, awarded by Pearson. Classified as a Other Vocational Qualification. Total guided learning hours: 3300 hours.
Qualification Level
Level 5
Awarding Body
Pearson
Syllabus Units
55 Units
Guided Hours
3300 hrs
Instant access to interactive lessons, quizzes, and spaced revision.
Course Syllabus & Study Modules
Complete breakdown of verified curriculum topics and learning objectives.
1
Advanced Manufacturing
Verified
Key Learning Objectives:
- Examine a range of advanced manufacturing processes and their effective application.2. Contrast advanced manufacturing technologies to determine their appropriateness for an application or process.3.
- Analyse an existing manufactured product and associated process to introduce proposals for possible improvements based on the introduction of advanced manufacturing technologies.4.
- Evaluate the concept of the next industrial revolution to determine the impact on both manufacturers and the consumer.
2
Automotive Aerodynamics
Verified
Key Learning Objectives:
- Discuss principles of automotive aerodynamic design.2.
- Examine vehicle designs and aerodynamic subsystems and their effectiveness.3.
- Analyse aerodynamic designs to make informed recommendations for improvement of functional purpose.4. Design an aerodynamic system with testing performed against the industry benchmarks.
3
Automotive Combustion
Verified
Key Learning Objectives:
- Investigate the use of engine design features and air–fuel delivery methods to optimise combustion and engine performance.2.
- Explain combustion principles in terms of combustion chemistry and in relation to efficiency variables.3.
- Assess the effect of combustion on performance results and serviceability of combustion related systems.4.
- Discuss regulations and professional standards relevant to combustion engines in the automotive sector.
4
Automotive Fundamentals
Verified
Key Learning Objectives:
- Review automotive vehicle design and principles with regards to chassis systems and crash structures.2.
- Apply engineering principles to solve real-world automotive engineering problems with regards to suspension, steering and braking systems.3.
- Describe the function and operation of vehicle propulsion systems.4.
- Discuss an appropriate electronic system for an automotive powertrain.
5
Automotive Incident Investigation
Verified
Key Learning Objectives:
- Examine site investigation activities that are carried out following an automotive incident.2.
- Explore the procedures used to examine vehicles following an automotive incident.3.
- Assess how evidence captured following an automotive incident can be interpreted to determine the ca
- Analyse how incident investigations can improve safety for road users.
6
Automotive Structures and Materials
Verified
Key Learning Objectives:
- Discuss automotive structures and materials, including structural form and function, material properties and limitations, and regulation and control.2.
- Assess automotive structures and materials for safety and crashworthiness.3.
- Analyse automotive system structural and material requirements based on their intended function and purpose.4. Design an automotive structure by selecting appropriate materials with testing against industry benchmarks.
7
Automotive Workshop Practices
Verified
Key Learning Objectives:
- Implement effective health and safety protocols and practices in the workshop.2.
- Apply safety protocols and procedures specific to hybrid and electric vehicles.3.
- Discuss the environmental impact of automotive workshop activities.4.
- Determine relevant regulatory requirements and standards governing local automotive workshop operations.
8
Computational Modelling in Virtual Engineering
Verified
Key Learning Objectives:
- Explore the capabilities and limitations of computer-based models in meeting design fundamentals and their use in solving problems in engineering.2.
- Develop finite element model(s) in order to find and solve potential structural or performance issues.3.
- Perform CFD simulations to evaluate pressure and velocity distributions within an engineering setting.4.
- Discuss faults in the application of simulation techniques to evaluate the modelling method and data accuracy.
9
Computer Aided Design and Manufacture (CAD/CAM)
Verified
Key Learning Objectives:
- Describe the key principles of manufacturing using a CAD/CAM system.2.
- Prepare 3D solid models of a component suitable for transfer into a CAM system.3.
- Use CAM software to generate manufacturing simulations of a component.4.
- Produce a dimensionally accurate component on a CNC/AM machine using a CAD/CAM system.
10
Electric Vehicle Battery Manufacture
Verified
Key Learning Objectives:
- Explore health and safety regulations, protocols and personnel responsibilities, and industrial legislation with respect to hybrid and electric vehicle battery technology.2.
- Discuss the impact on the environment and viability of a sustainable future with hybrid electric vehicles and current automotive applications.3.
- Explore the fundamentals of battery technology and design for electric vehicle applications.4.
- Evaluate the battery manufacturing process and safe working practices.
11
Electrical Systems and Fault Finding
Verified
Key Learning Objectives:
- Investigate the key constructional features and applications of electrical systems, including identification and resolution of potential faults.2.
- Examine the types, applications, and common fault-finding methodologies of electrical motors and generators.3.
- Analyse potential faults and fault diagnostics in the various types of lighting circuits available in the industry by assessing their practical application.4.
- Discuss the operating characteristics of electrical safety components including evaluation of their effectiveness through fault-finding techniques.
12
Engine and Vehicle Design Performance
Verified
Key Learning Objectives:
- Demonstrate proficiency in engine design principles to optimise engine performance, efficiency and reliability.2.
- Analyse the relationship between engine characteristics and vehicle dynamics to optimise overall vehicle performance and drivability.3. Utilise simulation and 1D software tools to model and analyse engine performance under various operating conditions.4.
- Integrate theoretical knowledge with practical skills to design, simulate and optimise engines and vehicles for peak performance and efficiency.
13
Engineering Design
Verified
Key Learning Objectives:
- Plan a design solution and prepare an engineering design specification in response to a stakeholder’s design brief and requirements.2. Formulate possible technical solutions to address the student-prepared design specification.3.
- Prepare an industry-standard engineering technical design report.4. Present to an audience a design solution based on the design report and evaluate the solution/presentation.
14
Engineering Mathematics
Verified
Key Learning Objectives:
- Apply a variety of mathematical methods to a range of engineering and manufacturing sector problems.2.
- Investigate applications of statistical and probability techniques to interpret
- organise, and present data.3.
- Use analytical and computational methods for solving engineering and manufacturing sector problems by relating sinusoidal wave and vector functions to their respective applications.4.
- Examine how differential and integral calculus can be used to solve engineering and manufacturing sector problems.
15
Engineering Mechanics and Materials
Verified
Key Learning Objectives:
- Describe the fundamental structures of common engineering materials
- Identify the most important properties of engineering materials
- Assess the performance of engineering materials using key indicators, including materials constraints and established database resources
- Calculate solutions to problems within static and dynamic mechanical systems, with consideration of constraints on performance.
16
Engineering Project
Verified
Key Learning Objectives:
- Identify an engineering-based project in line with national and international engineering regulatory and ethical frameworks
- Plan an engineering-based project using project management software, tools and techniques
- Implement the project plan to include the production of a technical engineering report
- Present the engineering-based project and reflection of the project outcomes
17
Engineering Science I
Verified
Key Learning Objectives:
- Examine scientific data using both quantitative and qualitative methods.2.
- Apply the fundamentals of mechanical engineering systems.3.
- Explore the characteristics and properties of engineering materials.4.
- Analyse applications of A.C./D.C. circuit theorems, electromagnetic principles, and properties.
18
Fluid Mechanics
Verified
Key Learning Objectives:
- Determine the behavioural characteristics of static fluid systems.2.
- Examine the operating principles and limitations of viscosity measuring devices.3.
- Investigate dynamic fluid parameters of real fluid flow.4.
- Explore the operating principles and efficiencies of hydraulic machines.
19
Fundamentals of Thermodynamics and Heat Transfer
Verified
Key Learning Objectives:
- Investigate fundamental thermodynamic systems and their properties.2.
- Apply the Steady Flow Energy Equation for analysis of thermodynamic systems.3.
- Determine the performance of heat engines.4.
- Examine the principles of heat transfer applied to industrial applications.
20
Further Engineering Mathematics
Verified
Key Learning Objectives:
- Use applications of number theory in practical engineering/manufacturing situations.2.
- Solve systems of linear equations relevant to engineering//manufacturing sector applications using matrix methods.3. Approximate solutions of contextualised examples with graphical and numerical methods.4.
- Review models of engineering/manufacturing systems using ordinary differential equations.
21
Further Hybrid and Electric Vehicle Technologies
Verified
Key Learning Objectives:
- Evaluate use cases directly relevant to design safety standards, regulation and working practices in regards to hybrid and electric vehicles.2.
- Investigate the constructional and communicational requirements of electrical distribution systems.3.
- Determine electric vehicle diagnostic architecture to support customer and factory diagnostic functions.4.
- Evaluate motor and battery technology and architecture for hybrid and electric vehicles to meet associated manufacturing system requirements.
22
Further Industrial Digitalisation Technologies for Engineers
Verified
Key Learning Objectives:
- Discuss digital manufacturing systems and how they enable successful integration within a smart factory.2.
- Investigate potential applications for the integration of smart technologies within the engineering industry.3.
- Examine the principles of data science and cyber security and how the implementation of machine learning contributes to operational efficiency.4.
- Apply a deep-learning model for an industrial application.
23
Further Motorcycle Engineering
Verified
Key Learning Objectives:
- Analyse the dynamic forces encountered by a motorcycle in normal use.2.
- Assess the design geometry and considerations for a variety of motorcycles.3.
- Evaluate the motive power of a motorcycle.4.
- Analyse the main aspects of motorcycle systems.
24
Further Thermodynamics
Verified
Key Learning Objectives:
- Evaluate the performance and operation of heat pumps and refrigeration systems.2.
- Review the applications and efficiency of industrial compressors.3.
- Determine steam plant parameters and characteristics using charts and/or tables.4.
- Examine the operation of gas turbines and assess their efficiency.
25
Heavy Vehicles I
Verified
Key Learning Objectives:
- Examine heavy vehicle chassis and suspension designs.2.
- Explore heavy vehicle engine and transmission systems.3.
- Examine heavy vehicle braking systems.4.
- Investigate heavy vehicle steering systems.
26
Heavy Vehicles II
Verified
Key Learning Objectives:
- Investigate heavy vehicle chassis design principles and layouts.2.
- Explore the operating principles of heavy vehicle engine and clutch systems.3.
- Assess the application and operation of heavy vehicle braking systems.4.
- Investigate heavy vehicle suspension systems.
27
Hybrid and Electric Vehicle Technologies
Verified
Key Learning Objectives:
- Explore hybrid and electric vehicle technologies, trends, industry requirements and compliance.2.
- Assess the architectural features of hybrid and electric vehicles against the key principles and technological requirements.3.
- Evaluate the design developed for a hybrid or electric vehicle prototype system through implementation of established engineering.4. Rectify a hybrid or electric vehicle system fault or failure as a follow up to the diagnosis using industry methods and equipment.
28
Hydrogen in Automotive Engineering
Verified
Key Learning Objectives:
- Examine the use of hydrogen as a fuel type for different types of vehicle and machine.2.
- Explore the scientific principles associated with hydrogen as a fuel source.3.
- Assess the infrastructure requirements required to develop hydrogen as a viable fuel source for vehicles and machines.4.
- Analyse how hydrogen can contribute towards achieving net-zero targets.
29
Industrial Digitalisation Technologies for Engineers
Verified
Key Learning Objectives:
- Investigate IT Infrastructure, networks and Industrial Internet of Things (IIoT) when transitioning to Industry 4.0 and beyond.2.
- Examine emerging technologies in engineering for the transition to smart manufacturing of future industries.3.
- Analyse the operation and application of machine learning and artificial intelligence to enhance engineering problem identification and solution efficiency.4.
- Discuss the role and influence of immersive technologies for developing improved design processes in computer-sided engineering software.
30
Lean Manufacturing
Verified
Key Learning Objectives:
- Examine the common principles of lean manufacturing and how the implementation of a lean production system contributes to business success.2.
- Evaluate the lean approach applied to the modern manufacturing environment.3. Specify a range of the process improvement tools used within lean manufacturing.4.
- Demonstrate effective communication skills in order to lead the process of continuous improvement across an organisation.
31
Lean Six Sigma for Engineers (leading to Black Belt)
Verified
Key Learning Objectives:
- Apply technical expertise in advanced and complex Lean and Six Sigma principles and tools to enable identification and delivery of improvement opportunities aligned to key business goals.2.
- Evaluate business, commercial and customer requirements in relation to the strategic deployment of continuous improvement in the business.3.
- Apply advanced statistical analysis tools to determine process capability and conduct hypothesis testing.4.
- Develop Lean Six Sigma Yellow or Green Belts through training and coaching in the principles of Lean Six Sigma thinking and Lean tools.
32
Lean Six Sigma for Engineers (leading to Green Belt)
Verified
Key Learning Objectives:
- Apply a step-by-step approach to problem solving in order to improve performance and business metrics for a given scenario.2.
- Analyse customer needs, existing process conditions and required target performance for project scoping in the business.3.
- Apply analytical tools including process capability studies and 5-Whys analysis to determine root ca
- use(s) enabling the process to be improved.4.
- Complete an improvement project by implementing countermeasures with due regards to compliance in line with the set targets.
33
Managing a Professional Engineering Project
Verified
Key Learning Objectives:
- Select a project that will provide a solution to an identified engineering/manufacturing problem.2. Conduct planned project activities to generate outcomes which provide a solution to the identified engineering/manufacturing problem.3.
- Produce a project report analysing the outcomes of each of the project processes and stages.4. Present the project report drawing conclusions on the outcomes of the project.
34
Manufacturing Systems Engineering
Verified
Key Learning Objectives:
- Describe the principles of manufacturing system engineering and explain their relevance to the design and enhancement of manufacturing systems
- Use a range of analysis tools, including value stream mapping, to determine the effectiveness and efficiency of a manufacturing system and then develop an appropriate future state for that system
- Outline the impact of different production planning approaches on the effectiveness of a manufacturing system.4. Define the responsibilities of manufacturing systems engineering and review how they enable successful organisations to remain competitive
35
Motorcycle Engineering
Verified
Key Learning Objectives:
- Define the dynamic forces encountered by a motorcycle.2.
- Discuss the design geometry of a variety of motorcycles.3.
- Demonstrate knowledge of the motive power of motorcycles.4.
- Examine the key aspects of motorcycle engineering.
36
Motorsport Workshop Practices
Verified
Key Learning Objectives:
- Conduct routine maintenance and inspection tasks on motorsport vehicles.2.
- Apply diagnostic techniques and specialised tools and equipment to solve mechanical issues efficiently.3.
- Develop knowledge of motorsport vehicle set-up principles and different track layouts.4.
- Implement health and safety protocols and procedures in the workshop.
37
Motorsport Workshop Preparation and Inspection
Verified
Key Learning Objectives:
- Optimise vehicle performance by developing skills in motorsport vehicle set-up and development.2. Utilise data analysis techniques to optimise motorsport vehicle performance and minimise lap times, to gain a competitive edge in motorsport competitions.3.
- Demonstrate the ability to conduct comprehensive inspections of motorsport vehicle components and potential issues to ensure the reliability and safety of motorsport vehicles for competition.4.
- Demonstrate preparation, inspection practices and adherence to higher standards of performance and reliability in motorsport engineering.
38
Net Zero Energy Technologies I: Systems and Demand
Verified
Key Learning Objectives:
- Discuss the fundamentals of energy systems, demarcating supply, demand, and energy system infrastructure
- Explain how key Net Zero energy technologies work across key sectors of energy demand
- Analyse the suitability of different energy technologies in decarbonising energy demand in given geographical and socio-economic contexts
39
Net Zero Energy Technologies II: Infrastructure and Pathways
Verified
Key Learning Objectives:
- Explore key changes to energy system infrastructure required for Net Zero
- Evaluate the suitability of different energy system infrastructure in meeting Net Zero targets in given geographical and socio-economic contexts
- Analyse how Net Zero pathways are constructed for energy systems of various geographical and socio-economic contexts
- Critically compare alternative Net Zero pathways for a given energy system
40
Powertrain and Hybrid Vehicles
Verified
Key Learning Objectives:
- Examine the design and function of power and drive systems in hybrid vehicles.2.
- Explore the construction and operation of hybrid vehicle drive systems.3.
- Explore the design and operation of hybrid vehicle transmission systems and subsystems.4.
- Analyse developments in hybrid vehicle powertrain subsystems and their contribution to more efficient vehicles using a first principles approach.
41
Professional Engineering Management
Verified
Key Learning Objectives:
- Evaluate risk management theories and practices employed in engineering/manufacturing projects.2.
- Produce an engineering/manufacturing services delivery plan that meets the requirements of a sector-specific organisation.3.
- Develop effective leadership, individual and group communication skills.4.
- Demonstrate personal commitment to professional standards and obligations to society, the engineering profession, and the environment.
42
Professional Engineering Practice
Verified
Key Learning Objectives:
- Determine the roles, responsibilities and competences of the professional engineer.2.
- Describe the regulatory, legislative and ethical frameworks that govern the work of the professional engineer.3.
- Review the roles of communication, team working and leadership in the development of professional engineers.4.
- Discuss how professional engineers can develop holistic approaches to the sustainability of manufacturing processes.
43
Programming for Engineers
Verified
Key Learning Objectives:
- Discuss key aspects of software evolution and development in the context of engineering applications
- Design a programming solution for an engineering problem
- Implement a programming solution for an engineering problem
- Perform testing of the programming solution to meet defined requirements and to ensure high quality outputs
44
Race Car Design and Manufacturing
Verified
Key Learning Objectives:
- Demonstrate the fundamental principles of race car design.2.
- Demonstrate the ability to translate design concepts into physical prototypes and production-ready components by describing state-of-the-art manufacturing technologies, and appropriate selection of materials.3.
- Implement effective safety measures and features in race car designs without compromising performance or agility on the track.4.
- Apply theoretical knowledge to design concepts, manufacturing processes and safety considerations for a race car design.
45
Research Project
Verified
Key Learning Objectives:
- Conduct the preliminary stages involved in the creation of an engineering research project
- Examine the analytical techniques used to work on all stages of the project and strategies required overcome the challenges involved in a research project
- Reflect on the impact the research experience could have in enhancing personal or group performance within an engineering context
- Explore the communication approach used for the preparation and presentation of the research project’s outcomes
46
Sensors and Automation
Verified
Key Learning Objectives:
- Explore computer control in a feedback configuration
- Examine different types of sensors and actuators for automation
- Demonstrate design and implementation skills in programming PLC-based controllers
- Investigate PROFINET standard, operation, and data analysis techniques.
47
Sustainability
Verified
Key Learning Objectives:
- Determine the nature and scope of the technical challenges of ensuring sustainable development
- Articulate the importance of collaborating with other disciplines in developing technical solutions to sustainability problems
- Evaluate the use of alternative energy generation techniques in relation to their contribution to a low carbon economy
- Analyse a variety of data sources to estimate the carbon footprint of a sociotechnical scenario
48
Thermofluids
Verified
Key Learning Objectives:
- Evaluate industrial thermodynamic systems and their properties.2.
- Examine the operation of practical steam and gas turbine plants.3.
- Illustrate the effects of viscosity in fluids.4.
- Analyse fluid systems and hydraulic machines.
49
Vehicle Dynamics and Performance
Verified
Key Learning Objectives:
- Investigate vehicle dynamics and tyre performance.2.
- Apply the theory of particle and rigid body kinetics and kinematics in dynamic systems.3.
- Examine the vehicle dynamic performance for one-dimensional and planar analysis.4.
- Analyse the functioning of steering and suspension systems.
50
Vehicle Electrical and Electronics
Verified
Key Learning Objectives:
- Analyse vehicle electrical and electronic circuits in a range of contexts.2.
- Examine the operation of vehicle sensors, actuators and display units.3.
- Examine the operation of microcontroller hardware and suppression methods used in vehicle circuits.4.
- Describe the key components and safety considerations found in hybrid and electric vehicles.
51
Vehicle Operations
Verified
Key Learning Objectives:
- Explore vehicle operations in both conventional and modern settings as part of developing and implementing a strategic plan for an enterprise.2.
- Examine how conventional and modern planning, systems and methods are utilised to manage vehicle operations and maintenance of a vehicle fleet to make improvements.3.
- Analyse strategic and operational level changes required to manage operations and maintenance activities of electric and autonomous vehicles to meet local needs.4.
- Evaluate a risk management plan for a conventional or modern vehicle fleet to address legal and operations implications.
52
Vehicle Parts Management
Verified
Key Learning Objectives:
- Explore a global frame
- work for vehicle parts supply and management for efficient after-sales service.2.
- Explain stock management systems for reducing part inventory and improving traceability of parts.3.
- Analyse the functions and processes in a vehicle parts supplier operation.4.
- Evaluate global vehicle parts supply chain and customer relationship campaigns.
53
Vehicle Repair and Diagnostics
Verified
Key Learning Objectives:
- Demonstrate proficiency in inspecting automotive mechanical systems.2.
- Apply appropriate repair and maintenance techniques to address mechanical issues efficiently, ensuring the optimal performance and safety of vehicles.3. Utilise diagnostic tools and techniques effectively to identify and diagnose complex electrical and electronic faults in vehicle systems.4.
- Apply systematic troubleshooting methodologies to isolate and rectify electrical faults, ensuring the proper functioning of electrical components and systems within vehicles.
54
Vehicle Systems and Technology
Verified
Key Learning Objectives:
- Examine a variety of electronic systems found in vehicles.2.
- Solve issues in vehicle electronic systems by replacing faulty components to restore system functionality.3.
- Apply advanced diagnostic techniques to identify and address complex issues in vehicle electronic systems.4.
- Review emerging technologies and trends in vehicle electronics and connectivity features.
55
Welding Technology
Verified
Key Learning Objectives:
- Describe the fundamental principles of welding processes and equipment.2.
- Demonstrate how the metallurgical properties of weld materials effect the performance of welded joints.3. Show how weld construction and design can influence the behaviour of welded structures under different types of loading.4.
- Demonstrate how weld stresses can affect a weld construction, their causes, avoidance and control measures.
Regulatory & Verification Details
- Qualification Number (QN)
- 610/4709/0
- Regulated Status
- Available to learners
- Awarding Body
- Pearson
- Qualification Type
- Other Vocational Qualification
- Operational Start
- Oct 2024