PIABC
Level 2
QN: 610/5936/5
Curriculum Active
PIABC Level 2 Award in Composite Manufacturing
Official qualification regulated by Ofqual, awarded by PIABC. Classified as a Vocationally-Related Qualification. Total guided learning hours: 102 hours.
Qualification Level
Level 2
Awarding Body
PIABC
Syllabus Units
9 Units
Guided Hours
102 hrs
Instant access to interactive lessons, quizzes, and spaced revision.
Course Syllabus & Study Modules
Complete breakdown of verified curriculum topics and learning objectives.
1
Composite assembly
Verified
Key Learning Objectives:
- Understand different ways of joining materials and which processes are predominately used to join Composite assemblies
- Understand the different types of mechanical fastenings commonly used with composites and the processing required
- Understand the importance of correct processes and equipment when preparing components for mechanical joining (drilling etc.)
- Understand the benefits and challenges of bonding composite components and the processing required
- Understand the importance of the correct PPE and equipment during joining processes
- Understand how to plan and carry out joining composite components together using mechanical and bonding techniques
2
Composite mould tool production
Verified
Key Learning Objectives:
- Understand the purpose of the mould tool in relation to composite manufacture
- Understand the basic principles of manufacturing a composite tool and associated terminology
- Understand different materials that mould tooling could be made of and considerations to be considered when making that decision
- Understand different types of tooling commonly used in composite manufacture
- Understand how to prepare a mould tool before manufacturing a composite component
- Understand the manufacturing of a basic composite mould tool from an existing component
- Understand different ways of manufacturing a plug for a new component
3
Composite repair
Verified
Key Learning Objectives:
- Understand different types of composite damage and how the damage can be detected
- Understand common repair methods used to repair composite components
- Understand the importance of selecting and using the appropriate materials when completing repairs
- Understand how to plan and carry out 3 repairs to include stepped, scarf and cosmetic (scratch) repair
- Understand how vacuum bags can support certain composite repair techniques
- Understand the importance of safety when carrying out repairs
4
Curing composite components
Verified
Key Learning Objectives:
- Understand the importance of correctly curing composite components
- Understand the difference between ambient and elevated temperature cures and how these can be achieved
- Understand how the cure process with affect the properties of the composite component
- Understand the main stages of a composite cure cycle and the importance of each stage
- Understand how to carry out cure cycles and how they can be monitored
- Understand common problems that can happen during the curing process
5
Effective engineering in composite manufacturing
Verified
Key Learning Objectives:
- Understand the importance of working in a safe manner and following legislation and company safety procedures
- Understand the importance of following manufacturing drawings and instructions
- Understand the importance of working in an organised, clean and tidy manner
- Understand the reasons for following company policies and procedures during manufacturing
- Understand the importance of adopting a right first-time approach and being aware of company and customer standards
6
Introduction to composite materials
Verified
Key Learning Objectives:
- Understand the main constituents of a composite material
- Understand common fibre forms used in composite manufacture
- Understand common composite manufacturing processes
- Understand the basic prepreg manufacturing process
- Understand the importance of safety when working with composite materials
7
Introduction to manual prepreg techniques
Verified
Key Learning Objectives:
- Understand the basic principles of the prepreg manufacturing process
- Understand the importance of handling and storing prepreg materials
- Understand the importance of the environment when using prepreg materials
- Understand the role of the consolidation during prepreg manufacturing
- Understand the importance of correct curing in relation to prepreg materials
- Understand how to plan and produce a basic multi ply prepreg component
- Understand common prepreg faults and their potential causes
8
Introduction to wet lay-up techniques
Verified
Key Learning Objectives:
- Understand the basic principles of wet/hand lay-up process
- Understand how to prepare tool surfaces in readiness for wet lay-up manufacturing
- Understand different materials and material types commonly used in wet lay-up
- Understand how to plan and produce a basic component using wet lay-up methods
- Understand how vacuum bagging consolidation can support some wet lay-up processes
- Understand the importance of the correct PPE and health & safety equipment during wet lay-up processes
9
Resin infusion techniques
Verified
Key Learning Objectives:
- Understand the basic principles of the resin infusion process
- Understand the use of the essential equipment required to carry out an infusion
- Understand how to plan and execute a basic small infusion to produce a component
- Understand the importance of material selection and use
- Understand common infusion faults and their potential causes
- Understand the importance of safety when using resin infusion
Regulatory & Verification Details
- Qualification Number (QN)
- 610/5936/5
- Regulated Status
- Available to learners
- Awarding Body
- PIABC
- Qualification Type
- Vocationally-Related Qualification
- Operational Start
- Jun 2025