This topic covers leading policy deployment activities such as Hoshin Kanri, quality operating systems, and business plan deployment. Learners must demonst
Topic Synopsis
This topic covers leading policy deployment activities such as Hoshin Kanri, quality operating systems, and business plan deployment. Learners must demonstrate leadership in aligning strategic goals with operational activities.
Key Concepts & Core Principles
- Lean Principles: Understanding the five lean principles—value, value stream, flow, pull, and perfection—and how they eliminate waste (muda) to improve efficiency.
- Six Sigma Methodology: Applying DMAIC (Define, Measure, Analyse, Improve, Control) to solve problems and reduce variation in processes.
- Root Cause Analysis: Using tools like the 5 Whys, fishbone diagrams, and fault tree analysis to identify underlying causes of issues rather than symptoms.
- Statistical Process Control (SPC): Monitoring process performance using control charts and capability indices (Cp, Cpk) to ensure processes remain stable and capable.
- Change Management: Leading and supporting teams through improvement initiatives, addressing resistance, and sustaining gains using techniques like PDCA (Plan-Do-Check-Act).
Exam Tips & Revision Strategies
- Use examples of catchball process.
- Emphasise continuous improvement.
Common Misconceptions & Mistakes to Avoid
- Treating policy deployment as a one-off event.
- Lack of employee involvement in the process.
Examiner Marking Points
- Lead policy deployment activities effectively.
- Understand Hoshin Kanri principles.
- Align quality operating systems with business plans.
- Monitor and review deployment progress.