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    Design and Technology GCSE

    Design and Technology GCSE glossary

    194 key terms for Design and Technology GCSE, A to Z, each linked to the topic pages that use it.

    A

    Abrading
    The process of wearing away material using friction, typically using progressively finer grades of abrasive paper to achieve a smooth surface.Pearson Edexcel
    Additive Manufacturing
    Processes that build a 3D object by adding material layer by layer (e.g., FDM 3D printing).Pearson Edexcel
    Aesthetic
    Relating to the visual appearance, colour, texture, and overall beauty of a product.Pearson Edexcel
    Aesthetic Finish
    A surface treatment applied primarily to improve the visual appearance, colour, texture, or branding of a product.Pearson Edexcel
    Aesthetic Purpose
    The role a finish plays in enhancing, altering, or improving the visual appearance and tactile feel of the timber.Pearson Edexcel
    Alloy
    A material produced by combining two or more elements together, at least one of which is a metal, to improve its working properties.Pearson Edexcel
    Analogue Signal
    A continuous signal that can take any value within a given range.Pearson Edexcel
    Annotation
    Explanatory notes added to a drawing or diagram to provide extra information about materials, function, or design decisions.Pearson Edexcel
    Anodising
    An electrochemical process that thickens the natural oxide layer on aluminium, increasing hardness and allowing for colour dyeing.Pearson Edexcel

    B

    Biodegradability
    The ability of a material to be broken down naturally by microorganisms into harmless substances.Pearson Edexcel
    Biodegradable
    Capable of being decomposed rapidly by the action of microorganisms.Pearson Edexcel
    Biomass
    Organic matter used as a fuel, especially in a power station for the generation of electricity.Pearson Edexcel
    Biopol
    A commercially available, biodegradable thermoforming polymer derived from renewable plant sources.Pearson Edexcel
    Bleed-through
    When ink or wet media soaks entirely through a sheet of paper, marking the reverse side or the surface below.Pearson Edexcel
    Brittleness
    The property of a material that fractures when subjected to stress but has a little tendency to deform before rupture.Pearson Edexcel
    Budget Constraints
    The financial limits placed on the design, manufacture, and retail price of a product.Pearson Edexcel
    Built-in Obsolescence
    A manufacturing strategy where a product is deliberately designed to have a limited useful life, forcing the consumer to replace it.Pearson Edexcel

    C

    CAD/CAM
    Computer-Aided Design (using software to create patterns) and Computer-Aided Manufacture (using computer-controlled machinery to produce items).Pearson Edexcel
    CAM (Computer-Aided Manufacturing)
    The use of computer software to control machine tools and related machinery in the manufacturing of workpieces.Pearson Edexcel
    Capillary Action
    The ability of a liquid (like molten brazing spelter) to flow into narrow spaces without the assistance of, or even in opposition to, external forces like…Pearson Edexcel
    Carbon Footprint
    The total amount of greenhouse gases (including carbon dioxide and methane) that are generated by our actions, or by the manufacture and use of a product.Pearson Edexcel
    Carbon Offsetting
    Compensating for carbon dioxide emissions produced during manufacturing or transport by funding equivalent carbon dioxide saving elsewhere (e.g., planting…Pearson Edexcel
    CNC (Computer Numerical Control)
    The automated control of machining tools (such as routers or saws) by means of a computer.Pearson Edexcel
    Composite Material
    A material made by combining two or more constituent materials with different properties to create a new material with enhanced characteristics.Pearson Edexcel
    Compression
    A pushing or squashing force that acts inward, tending to shorten a material.Pearson Edexcel
    Compressive Strength
    The capacity of a material or structure to withstand loads tending to reduce size (crushing forces).Pearson Edexcel
    Computer Numerical Control (CNC)
    The automated control of machining tools (like laser cutters or routers) by means of a computer reading a digital CAD file.Pearson Edexcel
    Conformal Coating
    A thin polymeric film applied to a printed circuit board (PCB) to protect components and tracks from environmental damage.Pearson Edexcel
    Coniferous
    Evergreen trees that bear cones and have needles.Pearson Edexcel
    Corrugated
    A material structure featuring a wavy or fluted layer sandwiched between flat layers to increase rigidity.Pearson Edexcel
    Cross-linked Network
    A 3D network of polymer chains permanently bonded together by strong covalent bonds.Pearson Edexcel
    Cross-linking
    The formation of strong chemical bonds between polymer chains during the curing of thermosetting polymers.Pearson Edexcel
    Cross-Sectional Area
    The 2D shape and area revealed when a 3D stock form is cut completely straight across its length.Pearson Edexcel

    D

    Dart
    A folded and stitched wedge of fabric used to shape a flat piece of fabric over the curves of a 3D form.Pearson Edexcel
    Deciduous
    Trees that shed their leaves annually, typically in autumn.Pearson Edexcel
    Denier
    A unit of measurement for the linear mass density of continuous filament synthetic fibres; a lower number indicates a finer yarn.Pearson Edexcel
    Design Context
    The situation, environment, or specific set of circumstances in which a product will be used.Pearson Edexcel
    Design for Disassembly
    Designing a product so that it can be easily taken apart at the end of its life, allowing components and materials to be reused or recycled.Pearson Edexcel
    Die
    A specialized tool used in manufacturing to cut or shape material mostly using a press.Pearson Edexcel
    Die Casting
    A metal casting process characterised by forcing molten metal under high pressure into a reusable mould cavity (die).Pearson Edexcel
    Die Cutting (Stamp Cutting)
    Using a shaped metal blade (die) pressed with high force to cut through multiple layers of material simultaneously.Pearson Edexcel
    Digital Signal
    A signal that has only two discrete states, typically represented as HIGH (1) and LOW (0).Pearson Edexcel
    Draft Angle
    A slight taper or slope given to the vertical sides of a mould to allow the formed polymer part to be easily removed without getting stuck.Pearson Edexcel
    Ductility
    The physical property of a material associated with its ability to be drawn out or stretched into a wire without breaking.Pearson Edexcel
    Durability
    The ability of a material to withstand wear, pressure, or damage, including resistance to weathering and rot.Pearson Edexcel

    E

    E12 Series
    A standard series of preferred values for electronic components (like resistors and capacitors) that provides 12 values per decade of magnitude.Pearson Edexcel
    Ecological Footprint
    The impact a product or material has on the environment throughout its entire life cycle, from extraction to disposal.Pearson Edexcel
    Economies of Scale
    The cost advantages that enterprises obtain due to their scale of operation, with cost per unit of output decreasing with increasing scale.Pearson Edexcel
    Electrical Insulator
    A material that resists the flow of electrical current.Pearson Edexcel
    Electroplating
    Using direct current to coat an electrically conductive object with a thin layer of metal.Pearson Edexcel
    Emerging Technologies
    New technologies that are currently developing or will be developed over the next five to ten years, which will substantially alter the business and social…Pearson Edexcel
    Ergonomics
    The study of how humans interact with products, ensuring designs are comfortable, efficient, and safe to use.Pearson Edexcel
    Extrusion
    A continuous manufacturing process where molten polymer is forced through a shaped nozzle (spinneret) to create continuous filaments.Pearson Edexcel

    F

    Fair Trade
    A movement that aims to help producers in developing countries achieve better trading conditions and promote sustainability, ensuring fair pay and safe…Pearson Edexcel
    Fairtrade
    A certification system that ensures producers in developing countries receive a fair price for their goods and work in safe conditions.Pearson Edexcel
    Ferric Chloride
    A corrosive chemical compound used as an etchant.Pearson Edexcel
    Ferrous Metal
    A metal that contains iron as its primary constituent, generally magnetic and prone to rusting.Pearson Edexcel
    Fibre
    A fine, hair-like structure that is the fundamental building block of all textiles.Pearson Edexcel
    Fitness for Purpose
    The degree to which a product successfully fulfills its intended role for the target user in its intended environment.Pearson Edexcel
    Fluted Medium
    The wavy, corrugated central layer in corrugated board.Pearson Edexcel
    Forging
    A manufacturing process involving the shaping of metal using localised compressive forces, which improves the internal grain structure.Pearson Edexcel
    Form
    The three-dimensional shape, structure, and overall visual appearance of a product.Pearson Edexcel
    Former
    A shaped mould over which materials are formed or pressed into a new shape.Pearson Edexcel
    FSC (Forest Stewardship Council)
    An international certification system ensuring timber is harvested from responsibly managed and sustainable forests.Pearson Edexcel
    FSC Certification
    Forest Stewardship Council certification, ensuring timber is harvested from responsibly managed, sustainable forests.Pearson Edexcel
    Function
    The specific purpose for which a product is designed and how it operates to fulfill that purpose.Pearson Edexcel
    Functional Finish
    A surface treatment applied primarily to improve the performance, durability, safety, or reliability of a component.Pearson Edexcel
    Functional Purpose
    The role a finish plays in protecting the timber from environmental factors such as moisture, heat, UV light, and physical wear.Pearson Edexcel
    Fusion Welding
    Joining metals by heating them to their melting point so they fuse together, usually with a filler metal.Pearson Edexcel

    G

    Gauge
    A standard measurement system used to denote the thickness of sheet metal and the diameter of wire.Pearson Edexcel
    Grainline
    The direction of the warp threads in a woven fabric, running parallel to the selvedge.Pearson Edexcel
    Granules
    Small pellets of raw polymer used as the starting material for industrial moulding processes.Pearson Edexcel
    gsm
    Grams per square metre.Pearson Edexcel
    gsm (grams per square metre)
    The standard unit of measurement used to specify the weight and thickness of paper and board.Pearson Edexcel

    H

    Hardness
    The ability of a material to withstand surface scratching, indentation, or wear.Pearson Edexcel
    Hardwood
    Timber sourced from deciduous trees (broad-leaved trees that lose their leaves in winter).Pearson Edexcel

    I

    I-Beam
    A structural beam with an 'I' or 'H' cross-section, designed to resist bending with a high strength-to-weight ratio.Pearson Edexcel
    Idler Gear
    A gear placed between a driver and driven gear to ensure they rotate in the same direction, without altering the gear ratio.Pearson Edexcel
    Inclusive Design
    The design of mainstream products and services that are accessible to, and usable by, as many people as reasonably possible, without the need for special…Pearson Edexcel
    Innovation
    The introduction of new ideas, methods, or original solutions that significantly improve a product.Pearson Edexcel
    Interfacing
    A layer of fabric applied to the wrong side of the main fabric to add stiffness, structure, or support.Pearson Edexcel
    Isometric Drawing
    A 3D drawing technique where vertical lines remain vertical, and horizontal lines are drawn at 30 degrees to the horizontal.Pearson Edexcel
    Isotropic
    A material that has the same physical properties in all directions (e.g., MDF).Pearson Edexcel
    Iteration
    The process of repeating a design cycle (designing, testing, evaluating, refining) to gradually improve a product.Pearson Edexcel
    Iterative Design
    A design methodology based on a cyclic process of prototyping, testing, analysing, and refining a product.Pearson Edexcel
    Iterative Refinement
    The process of continually testing, evaluating, and improving a design or prototype through successive cycles of development.Pearson Edexcel

    J

    Jig
    A custom-made tool used to control the location and motion of another tool, or to hold a workpiece securely in place.Pearson Edexcel
    Justification
    Providing a valid, reasoned argument for a design choice, often linking back to the design brief or user needs.Pearson Edexcel

    K

    Kerf
    The width of the cut made by a saw blade, which removes material and must be accounted for when marking out.Pearson Edexcel
    Knock-Down (KD) Fitting
    Mechanical hardware used to assemble furniture without glue, allowing it to be easily taken apart.Pearson Edexcel

    L

    Laminate
    A composite material made by bonding two or more layers of fabric or polymer together to combine their properties.Pearson Edexcel
    Laminating
    Bonding together two or more layers of material (often veneers) to create a thicker, stronger, and often curved component.Pearson Edexcel
    Lamination
    The process of bonding multiple thin layers of material together to create a thicker, stronger, and often curved composite.Pearson Edexcel
    Life Cycle Analysis (LCA)
    A systematic method used to evaluate the environmental impact of a product through all stages of its life, from raw material extraction to disposal.Pearson Edexcel
    Life Cycle Assessment (LCA)
    A systematic method for evaluating the environmental impacts associated with all the stages of the life cycle of a commercial product, process, or service.Pearson Edexcel
    Linear Polymer Chains
    Long chains of molecules held together by weak forces, allowing them to slide past each other when heated.Pearson Edexcel

    M

    Malleability
    The physical property of a material indicating its ability to be deformed or shaped under compressive stress (e.g., hammered or rolled) without cracking.Pearson Edexcel
    Manufactured Board
    Engineered wood products made by bonding wood particles, fibres, or veneers together with synthetic resins.Pearson Edexcel
    Marketability
    The extent to which a product appeals to consumers and can be sold profitably.Pearson Edexcel
    Matrix & Reinforcement
    The two components of a composite.Pearson Edexcel
    Measurable Data
    Quantitative information gathered during testing (e.g., dimensions, weight, time, survey scores).Pearson Edexcel
    Mechanical Advantage (MA)
    The ratio of the load force to the effort force.Pearson Edexcel
    Microcontroller
    A small computer on a single integrated circuit containing a processor core, memory, and programmable input/output peripherals.Pearson Edexcel
    Microplastics
    Extremely small pieces of plastic debris resulting from the disposal and breakdown of synthetic textiles.Pearson Edexcel
    Modern Material
    A material developed through the invention of new or improved processes, possessing properties not found in traditional materials.Pearson Edexcel

    N

    Net
    A flat 2D shape that, when scored and folded, creates a 3D form.Pearson Edexcel
    Non-Ferrous Metal
    A metal that does not contain iron and does not rust, though it may tarnish or oxidise (e.g., aluminium, copper).Pearson Edexcel
    Non-Renewable Energy
    Energy from sources that will eventually run out, such as fossil fuels.Pearson Edexcel
    Notching
    Cutting small V-shaped or rectangular slots into material to allow it to bend or interlock.Pearson Edexcel

    O

    Ohm's Law
    A formula stating that the current passing through a conductor between two points is directly proportional to the voltage across the two points ($V = I \times…Pearson Edexcel
    Opaque
    A finish that does not allow light to pass through, completely hiding the material underneath.Pearson Edexcel
    Orthographic Projection
    A method of representing a 3D object in two dimensions, typically showing a front, plan (top), and side view.Pearson Edexcel
    Overcasting
    A stitching technique used to finish raw edges of fabric to prevent them from fraying.Pearson Edexcel
    Oxidation
    A chemical reaction where a material (usually a metal) reacts with oxygen, often leading to corrosion and poor electrical conductivity.Pearson Edexcel

    P

    PAR (Planed All Round)
    Timber that has been put through a planer/thicknesser to smooth all four longitudinal faces.Pearson Edexcel
    Parison
    A hollow tube of extruded molten thermoplastic.Pearson Edexcel
    Penetrating Finish
    A type of finish (like oil or stain) that soaks into the wood fibres rather than forming a layer on top.Pearson Edexcel
    Performance Characteristics
    The specific physical, mechanical, or aesthetic properties of a material that dictate how it behaves under certain conditions.Pearson Edexcel
    Photoresist
    A light-sensitive polymer chemical applied to a copper board that hardens when exposed to ultraviolet light.Pearson Edexcel
    Photovoltaic Cell
    A device that generates an electrical current when exposed to light.Pearson Edexcel
    Pick-and-Place Machine
    A robotic machine used to rapidly and accurately place SMT components onto a PCB.Pearson Edexcel
    Polymerisation
    The chemical reaction that joins many small monomer molecules together to form a long polymer chain.Pearson Edexcel
    Primary Cell
    A battery cell that cannot be recharged once depleted.Pearson Edexcel
    Product Specification
    A detailed list of criteria that a product must meet to be considered successful and fit for purpose.Pearson Edexcel
    PSE (Planed Square Edge)
    Timber that has had its edges planed to exactly 90 degrees.Pearson Edexcel

    Q

    Qualitative Data
    Descriptive data based on observations, opinions, or user feedback.Pearson Edexcel
    Quality Control (QC)
    A system of maintaining standards in manufactured products by testing a sample of the output against the specification.Pearson Edexcel
    Quantitative Data
    Numerical data that can be measured objectively, such as dimensions, weight, or cost.Pearson Edexcel
    Quantitative Testing
    Testing that yields measurable, numerical data (e.g., dimensions, weight capacity, temperature resistance).Pearson Edexcel

    R

    Realistic Conditions
    Testing environments and scenarios that accurately simulate how the product will be used by the target market in real life.Pearson Edexcel
    Reciprocating Motion
    Repetitive back-and-forth movement in a straight line.Pearson Edexcel
    Regenerated Cellulosic
    Fibres made from natural cellulose (like wood pulp) that have been chemically processed into a usable fibre (e.g., viscose).Pearson Edexcel
    Regenerated Fibre
    A fibre manufactured from a natural polymer (like wood pulp cellulose) that is chemically dissolved and extruded.Pearson Edexcel
    Renewable Energy
    Energy from a source that is not depleted when used, such as wind or solar power.Pearson Edexcel
    RoHS Directive
    Restriction of Hazardous Substances Directive; legislation that bans the use of specific toxic materials (like lead and mercury) in the manufacture of…Pearson Edexcel
    Rotary Motion
    Movement in a circle around a fixed central axis.Pearson Edexcel

    S

    Sacrificial Anode
    A highly active metal (like zinc) applied to a less active metal (like steel) to prevent corrosion; the active metal corrodes preferentially.Pearson Edexcel
    Sacrificial Protection
    A corrosion protection method where a more reactive metal (like zinc) corrodes preferentially to protect the base metal.Pearson Edexcel
    Scale of Production
    The volume at which a product is manufactured, ranging from bespoke (one-off) to batch, to mass/continuous production.Pearson Edexcel
    Scoring
    The process of compressing the fibres of paper or board along a line to facilitate a clean, sharp fold.Pearson Edexcel
    Scoring / Creasing
    Compressing a line into a board material to allow it to fold easily and cleanly without the fibres cracking.Pearson Edexcel
    Seam Allowance
    The distance between the edge of the fabric and the stitched line of a seam, usually 15mm in standard dressmaking.Pearson Edexcel
    Secondary Cell
    A battery cell that can be recharged by passing a current through it in the opposite direction.Pearson Edexcel
    Selvedge
    The tightly woven edge of a fabric that runs parallel to the warp threads and prevents the fabric from unravelling.Pearson Edexcel
    Shear
    Two parallel forces acting in opposite directions across a material, causing layers to slide.Pearson Edexcel
    Sintering
    The process of compacting and forming a solid mass of material by heat or pressure without melting it to the point of liquefaction.Pearson Edexcel
    Smart Material
    A material that changes its physical properties in response to an external stimulus (e.g., heat, light, pressure).Pearson Edexcel
    Softwood
    Timber sourced from coniferous trees (evergreen trees with needles).Pearson Edexcel
    Solid-state
    Electronic components that rely on semiconductor materials rather than moving mechanical parts to control current flow.Pearson Edexcel
    Solvent Cement
    An adhesive (such as Tensol) that chemically dissolves the surface of specific polymers (like acrylic), fusing them together as the solvent evaporates.Pearson Edexcel
    Spot UV
    The application of an ultraviolet-cured gloss varnish to specific, localized areas of a printed design rather than the entire surface.Pearson Edexcel
    Standard Sheet
    The universal size for manufactured boards, measuring 2440mm × 1220mm.Pearson Edexcel
    Standardized Components
    Pre-manufactured parts (like nuts, bolts, or resistors) that are made to a common standard.Pearson Edexcel
    Stimulus
    A change in the environment (such as temperature, light, or electrical current) that causes a smart material to react.Pearson Edexcel
    Stock Form
    The standard physical size, shape, and format in which materials are commercially supplied to manufacturers.Pearson Edexcel
    Sub-assembly
    The manufacture of smaller parts of a product independently, before they are brought together for final assembly.Pearson Edexcel
    Subtractive Manufacturing
    Processes that create a desired shape by removing material from a larger block or sheet (e.g., drilling, laser cutting).Pearson Edexcel
    Subtractive Manufacturing (Wasting)
    Processes that create a desired shape by removing material from a larger block or sheet.Pearson Edexcel
    Surface Finish
    A type of finish (like varnish or paint) that cures to form a hard, protective film on the exterior of the wood.Pearson Edexcel
    Surface Mount Technology (SMT)
    A method of manufacturing electronic circuits where components are soldered directly onto the surface of the printed circuit board (PCB), rather than through…Pearson Edexcel
    Surface Treatment
    A process applied to the outer layer of a material to alter its properties, performance, or appearance.Pearson Edexcel
    Sustainability
    Designing products in a way that meets the needs of the present without compromising the ability of future generations to meet their own needs.Pearson Edexcel
    System
    An arrangement of components that work together to perform a specific function, typically comprising input, process, and output stages.Pearson Edexcel

    T

    Tape and Reel
    A packaging method where electronic components are sealed in pockets on a continuous tape, wound around a reel.Pearson Edexcel
    Target User
    The specific group of people for whom a product or technology is designed, taking into account their age, abilities, needs, and limitations.Pearson Edexcel
    Tear-out
    The splintering or tearing of wood fibres, usually occurring as a cutting tool exits the material or when planing against the grain.Pearson Edexcel
    Technical Textile
    Textile materials and products manufactured primarily for their technical and performance properties rather than their aesthetic or decorative characteristics.Pearson Edexcel
    Tempering
    A heat treatment process involving reheating hardened steel to a moderate temperature to reduce brittleness and increase toughness.Pearson Edexcel
    Template
    A rigid shape or pattern used as a guide for drawing or cutting out identical parts.Pearson Edexcel
    Template / Jig
    A device used to guide a tool or hold work in a consistent position to ensure repeatability and accuracy.Pearson Edexcel
    Tensile Strength
    The resistance of a material to breaking under tension or pulling forces.Pearson Edexcel
    Tension
    A pulling or stretching force that acts outward, tending to elongate a material.Pearson Edexcel
    Thermoforming Polymer
    A polymer with no permanent cross-links between chains, allowing it to be repeatedly softened by heat and reshaped.Pearson Edexcel
    Thermoplastic
    A polymer that softens when heated and hardens when cooled.Pearson Edexcel
    Thermosetting Polymer
    A polymer that undergoes a chemical change during manufacture, creating permanent cross-links that prevent it from being softened or reshaped by heat.Pearson Edexcel
    Through-Hole Technology
    A mounting scheme used for electronic components that involves the use of leads on the components that are inserted into holes drilled in PCBs and soldered to…Pearson Edexcel
    Through-Hole Technology (THT)
    A PCB manufacturing method where component leads are inserted through holes in the board and soldered on the reverse side.Pearson Edexcel
    Toile
    A test version of a garment made in a cheaper fabric (like calico) to check the fit and design before cutting the final, expensive fabric.Pearson Edexcel
    Tolerance
    The permissible limit of variation in a physical dimension or measured value.Pearson Edexcel
    Torque
    A twisting or turning force that causes rotation.Pearson Edexcel
    Toughness
    The ability of a material to absorb sudden impact energy without fracturing or shattering.Pearson Edexcel
    Translucent
    Allowing light to pass through, but not detailed shapes; semi-transparent.Pearson Edexcel

    U

    Unit Cost
    The total cost of manufacturing one individual product, including materials, labour, and a fraction of the machinery setup cost.Pearson Edexcel

    V

    Vacuum Forming
    A manufacturing process where a heated, pliable sheet of thermoplastic is drawn tightly over a mould using a vacuum.Pearson Edexcel
    Velocity Ratio (VR)
    The ratio of the distance moved by the effort to the distance moved by the load.Pearson Edexcel
    Veneer
    A very thin slice of high-quality natural timber glued to the surface of a cheaper manufactured board.Pearson Edexcel

    W

    Warp
    The longitudinal (lengthways) threads attached to a loom before weaving begins.Pearson Edexcel
    Wastage
    The excess, unusable material that is left over after pattern pieces have been cut from a stock form.Pearson Edexcel
    Waste Allowance
    A percentage of extra material added to a calculated requirement to account for material lost during cutting (kerf) and manufacturing errors.Pearson Edexcel
    WEEE Directive
    Waste Electrical and Electronic Equipment Directive; legislation mandating the responsible collection, recycling, and recovery of electronic goods at the end…Pearson Edexcel
    Weft
    The threads that are woven horizontally (left to right) over and under the warp threads.Pearson Edexcel
    Work Hardening
    The strengthening of a metal by plastic deformation.Pearson Edexcel
    Working Properties
    How a material behaves when it is manipulated, used, or subjected to external forces.Pearson Edexcel

    Y

    Yarn
    A continuous length of interlocked fibres, created by spinning, used in the production of textiles.Pearson Edexcel

    Where these terms come from

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