Design and Technology Revision — ETC Awards Limited Apprenticeship Assessment Qualification

    Complete ETC Awards Limited Apprenticeship Assessment Qualification Design and Technology specification revision resources. Tailored syllabus coverage with topic breakdowns, quizzes, and practice questions.

    Specification Topics

    Top Exam Board Tips

    Common Mistakes to Avoid

    Key Terminology & Definitions

    Health, Safety and Environmental Compliance
    Maintenance Strategies and Techniques
    Systematic Fault Diagnosis
    Technical Documentation and Communication
    Continuous Improvement and Professional Ethics
    LO1: Understand the engineering and manufacturing industry and its sectorsLO2: Understand the range of occupations, job roles and career development opportunities in engineering and manufacturingLO3: Understand the purpose and structure of engineering and manufacturing organisation
    Welding process mastery
    Quality control and inspection
    Health and safety compliance
    Material properties and selection
    Joint design and preparation
    Professional workmanship
    Integrated fault diagnosis
    Safe working practices
    Preventive and predictive maintenance

    Design and Technology

    ETC Awards Limited
    Vocational

    Specification: 610/6320/4

    The ETC-AWARDS-LIMITED Vocational Design and Technology specification covers 847 topics with 0 learning objectives (610/6320/4). Use the topic browser below to explore subtopics, exam tips, common mistakes, and key terminology for each area of the course.

    This subject will help you develop key knowledge and skills required for exam success.

    847

    Units

    0

    Learning Outcomes

    3066

    Assessment Guidance

    3106

    Key Skills

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    Qualification Units

    847 units

    ETCAL Level 3 Engineering Maintenance Technician Single Discipline V1.0 End Point Assessment - Core Content

    This core content forms the foundational knowledge, skills, and behaviours for the Engineering Maintenance Technician EPA, covering statutory regulations, safe working practices, planned and reactive maintenance, and effective communication. Mastery ensures apprentices can operate safely in industrial settings, diagnose faults accurately, and maintain equipment to minimize downtime while adhering to quality standards.

    ETCAL Level 3 Engineering Maintenance Technician Single Discipline V1.0 End Point Assessment

    10 guidance points

    Introduction to the World of Engineering and Manufacturing

    Engineering and manufacturing encompass diverse sectors from aerospace to automotive. This topic introduces industry sectors, job roles, career paths, and organisational structures within engineering and manufacturing.

    ETCAL Level 2 Foundation Apprenticeship in Engineering and Manufacturing

    6 guidance points

    ETCAL Level 3 Plate Welder v1.1 End Point Assessment - Core Content

    This subtopic consolidates the essential theoretical knowledge and practical competencies required for a Level 3 Plate Welder. Learners develop proficiency in multiple welding processes, material selection, joint design, and quality assurance, enabling them to produce structurally sound welded assemblies that meet industry specifications and safety standards.

    ETCAL Level 3 Plate Welder v1.1 End Point Assessment

    10 guidance points

    ETCAL Level 3 Engineering Maintenance Technician Dual Discipline V1.0 End Point Assessment - Core Content

    This core content element of the ETCAL Level 3 Engineering Maintenance Technician Dual Discipline End-Point Assessment consolidates essential knowledge and practical competencies in mechanical and electrical maintenance. It requires apprentices to demonstrate an integrated understanding of maintenance principles, from fault diagnosis to corrective action, in line with industry standards. Successful completion evidences readiness for professional practice, emphasizing safety, efficiency, and technical accuracy.

    ETCAL Level 3 Engineering Maintenance Technician Dual Discipline V1.0 End Point Assessment

    8 guidance points

    ETCAL Level 3 Polymer Processing Technician End Point Assessment - Core Content

    The ETCAL Level 3 Polymer Processing Technician End Point Assessment - Core Content focuses on the essential knowledge and practical competencies required to set up, operate, and monitor polymer processing equipment safely and efficiently. This includes understanding polymer material behaviour, interpreting production specifications, performing quality checks, and troubleshooting common faults. It integrates theoretical principles with hands-on application, preparing apprentices to demonstrate occupational competence in a manufacturing environment.

    ETCAL Level 3 Polymer Processing Technician End Point Assessment

    9 guidance points

    ETCAL Level 2 Engineering Operative End Point Assessment v1.0, 1.1, 1.2, 1.3 - Core Content

    This subtopic covers the fundamental knowledge and practical skills required for an engineering operative, including health and safety regulations, interpretation of technical drawings, use of hand and power tools, material handling, and quality assurance processes. Learners will develop the competency to operate effectively in a manufacturing or maintenance environment, ensuring adherence to industry standards and organizational procedures. Mastery of these core areas is essential for successful completion of the end-point assessment and for safe, efficient performance in the workplace.

    ETCAL Level 2 Engineering Operative End Point Assessment v1.0, 1.1, 1.2, 1.3

    8 guidance points

    ETCAL Level 3 Mechatronics Maintenance Technician v1.0 End Point Assessment - Core Content

    This core content area equips mechatronics maintenance technicians with the interdisciplinary knowledge and hands-on competencies required to maintain, diagnose and repair complex automated systems that integrate mechanical, electrical, electronic and control technologies. It covers essential principles from interpreting technical drawings and applying safe working practices to using PLCs, sensors and actuators in industrial settings. Mastery of this content ensures technicians can effectively contribute to operational reliability, minimise downtime and comply with statutory regulations.

    ETCAL Level 3 Mechatronics Maintenance Technician v1.0 End Point Assessment

    10 guidance points

    ETCAL Level 4 Engineering Manufacturing Technician V1.3 End Point Assessment - Core Content

    This core content defines the essential knowledge, skills, and behaviours required of an Engineering Manufacturing Technician at Level 4, forming the foundation for the end-point assessment. It encompasses the application of engineering principles, quality management, health and safety, and continuous improvement within a manufacturing context. Candidates must demonstrate integrated competence through practical tasks, professional discussions, and a portfolio of evidence.

    ETCAL Level 4 Engineering Manufacturing Technician V1.3 End Point Assessment

    9 guidance points

    ETCAL Level 3 Metal Fabricator V1.3 End Point Assessment - Core Content

    This subtopic covers the essential knowledge, skills, and behaviours required of a metal fabricator at Level 3, ensuring readiness for the End-Point Assessment. It integrates theoretical principles with practical application, focusing on interpreting complex engineering drawings, selecting appropriate materials and processes, and executing fabrication tasks to precise specifications while maintaining stringent health, safety, and quality standards.

    ETCAL Level 3 Metal Fabricator V1.3 End Point Assessment

    10 guidance points

    ETCAL Level 3 Maintenance and Operations Engineering Technician End Point Assessment v1.0, 1.1, 1.2, 1.3, 1.4 - Core Content

    This core content covers the fundamental principles and practices essential for a Maintenance and Operations Engineering Technician, including proactive maintenance strategies, operational efficiency, and compliance with industry standards. It equips apprentices with the ability to apply theoretical knowledge to real-world engineering scenarios, ensuring safe and effective performance in their role.

    ETCAL Level 3 Maintenance and Operations Engineering Technician End Point Assessment v1.0, 1.1, 1.2, 1.3, 1.4

    6 guidance points

    Setting and Using a Centre Lathe for Manual Turning

    Centre lathe turning requires safe working practices including guarding and correct tool mounting. Planning involves selecting speeds, feeds, and tooling for the job. Producing components involves facing, turning, threading, and boring with quality checks throughout.

    ETCAL Level 2 Technical Occupational Entry in Machining (Diploma)

    6 guidance points

    ETCAL Level 3 Machining Technician v1.5 End Point Assessment - Core Content

    This subtopic covers the foundational competencies required of a Machining Technician, as assessed in the ETCAL Level 3 End Point Assessment. It encompasses the essential theoretical understanding and practical application of machining processes, including interpreting technical specifications, setting and operating machine tools, and ensuring precision and quality control. Mastery of these core skills is vital for safe, efficient, and accurate production in engineering and manufacturing environments.

    ETCAL Level 3 Machining Technician v1.5 End Point Assessment

    9 guidance points

    Sheet metalwork fabrication of materials

    Sheet metalwork fabrication involves cutting, forming, and assembling metal sheets to create components. Safe working practices and correct use of tools are essential. This topic covers preparation and use of equipment for cutting and forming, and producing fabrications using various techniques.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    ETCAL Level 2 Print Operative v1.1 End Point Assessment - Core Content

    This subtopic encapsulates the essential knowledge, skills, and behaviours required of a competent Print Operative, as assessed in the ETCAL Level 2 End-Point Assessment. It covers the end-to-end print production process including health and safety, job preparation, machine operation, quality control, and routine maintenance. Mastery of this content ensures apprentices can operate independently in a commercial print environment, producing work that meets industry standards.

    ETCAL Level 2 Print Operative v1.1 End Point Assessment

    9 guidance points

    L3 Engineering Fitter End Point Assessment - v1.0,1.1,1.2,1.3,1.4 - Core Content

    This unit covers the essential knowledge, skills, and behaviours for an engineering fitter, focusing on interpreting complex engineering information, performing precise fitting and assembly operations, and applying rigorous inspection methods. It underpins the ability to manufacture, maintain, and repair mechanical equipment safely and efficiently, demonstrating occupational competence in line with industry standards.

    L3 Engineering Fitter End Point Assessment - v1.0,1.1,1.2,1.3,1.4

    8 guidance points

    ETCAL Level 3 Print Technician v1.1 End Point Assessment - Core Content

    The core content of the ETCAL Level 3 Print Technician End-Point Assessment consolidates essential knowledge and practical skills required for a professional print technician. It encompasses health and safety regulations, diverse printing technologies, quality control protocols, and maintenance procedures. Mastery of these areas ensures candidates can operate autonomously, troubleshoot effectively, and deliver high-quality printed products within commercial environments.

    ETCAL Level 3 Print Technician v1.1 End Point Assessment

    6 guidance points

    ETCAL Level 3 Lift Truck and Powered Access Engineering Technician v1.1 End Point Assessment - Core Content

    This subtopic covers the foundational technical competencies required for lift truck and powered access engineering technicians, including safe maintenance, inspection, and fault diagnosis of diverse equipment types. It underpins the end-point assessment by ensuring candidates can apply theoretical knowledge to real-world scenarios in accordance with industry standards and legislation.

    ETCAL Level 3 Lift Truck and Powered Access Engineering Technician v1.1 End Point Assessment

    6 guidance points

    Electrical and Electronic Principles

    This unit covers safe working practices, electric circuit principles, and electricity generation and distribution. Learners understand circuit theory, components, and safety regulations.

    ETCAL Level 2 Technical Occupational Entry in Electrical and Electronics (Diploma)

    6 guidance points

    Maintaining and testing process instrumentation and control devices

    Maintaining and testing process instrumentation and control devices ensures accurate measurement and control in engineering systems. This topic covers practical maintenance and testing procedures.

    ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland)

    18 guidance points3 criteria

    Complying with statutory regulations and organisational safety requirements

    This topic covers complying with statutory regulations and organisational safety requirements in fabrication and welding engineering. It includes understanding relevant legislation, risk assessment, and safe working practices.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering , ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering , ETCAL Level 3 NVQ Diploma in Engineering Technical Support +2 more

    30 guidance points5 criteria

    Analyse the market in which your organisation operates

    This topic focuses on analysing the market in which an organisation operates, including customer needs, research tools, and communicating findings. Learners must understand market analysis techniques and their application.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Installing Equipment to Produce an Engineered System

    This topic covers installing equipment to produce an engineered system, including preparation, installation, testing, and commissioning. It emphasises safety and adherence to specifications.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Installing Fresh Water Distribution Equipment

    This unit covers the installation of fresh water distribution equipment, including pipework, fittings, and valves. Learners will gain knowledge and practical skills for safe and compliant installation.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Measuring and Setting Out Lift Installations

    This topic covers the accurate measurement and setting out of lift installations, including the use of datum points, levels, and alignment techniques. It also involves interpreting installation drawings and ensuring compliance with specifications.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Performing Engineering Software Safety Assessments

    This topic covers performing safety assessments for engineering software, including identifying hazards, evaluating risks, and ensuring compliance with standards. Learners must demonstrate practical assessment skills and theoretical knowledge.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Carrying Out Routine Servicing of Aircraft

    This topic covers routine servicing of aircraft, including inspections, lubrication, and component replacements. Learners must follow maintenance manuals, use correct tools, and adhere to safety regulations. Documentation and reporting are key aspects.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Drilling and Finishing Holes in Composite and/or Metallic Aircraft Structures or Components

    Drilling and finishing holes in composite and metallic aircraft structures requires precision and adherence to aerospace standards. Learners must know material properties, tool selection, and techniques to avoid damage like delamination.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Testing Installed Aircraft Engines

    Testing installed aircraft engines involves verifying performance, checking systems, and ensuring safety. Knowledge of engine operation and test procedures is critical.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Testing Aircraft De-Icing Systems

    This topic focuses on testing aircraft de-icing systems, covering both practical testing procedures and the underpinning knowledge. Learners must demonstrate competence in testing and understanding system operation.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Installing Aircraft Cableforms/Looms

    This unit covers the installation of aircraft cableforms/looms, including preparation, routing, securing, and testing. Learners understand relevant regulations and safety practices.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Testing Aircraft Visual Display Units and Computer Systems

    This topic covers testing aircraft visual display units and computer systems, including practical testing procedures and theoretical knowledge. It ensures competence in diagnosing and verifying system functionality.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Carrying Out Maintenance of Aircrew Protective Clothing

    This topic covers maintenance of aircrew protective clothing, including practical tasks and knowledge of procedures. It is part of an aeronautical engineering NVQ.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Carrying Out Maintenance of Aircrew Personal Survival Packs _PSP_

    This topic involves maintaining aircrew personal survival packs (PSP), ensuring they are serviceable and correctly packed. Learners must know procedures and perform maintenance tasks safely.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Removing Aircraft Armament System Components

    This element covers the competency and knowledge required to safely remove aircraft armament system components, including missiles, bombs, gun systems, ejector release units, and pylons, in compliance with military or civil aviation safety regulations. It emphasises the practical sequence of disconnection, handling of explosive ordnance, use of specialist ground support equipment, and rigorous adherence to maintenance manuals and safety locks. The skill is critical for arms loading and maintenance personnel to ensure aircraft mission capability while preventing accidental discharge or damage.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    9 guidance points

    Installing Aircraft Armament System Components

    This subtopic covers the practical skills and knowledge required to safely and accurately install armament system components onto aircraft, including mechanical interfacing, electrical connections, and compliance with strict regulatory and safety standards. Learners must demonstrate competence in interpreting technical documentation, using specialist tooling, and conducting post-installation functional checks.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    10 guidance points

    Carrying Out Tests on Aircraft Pitot Static Systems

    This unit covers testing aircraft pitot static systems to ensure correct pressure readings. Learners must use test equipment and interpret results.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    4 guidance points

    Removing and Replacing Components of Aircraft Control Systems

    This topic covers the removal and replacement of components in aircraft control systems. It includes practical skills and knowledge of procedures, safety, and regulatory requirements.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Removing and Replacing Components of Aircraft Cabin Systems, Equipment and Furnishings

    This unit covers the removal and replacement of aircraft cabin components such as seats, galleys, and entertainment systems. Learners must follow safety procedures and technical manuals.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    4 guidance points

    Removing and Replacing Major Assemblies of Aircraft Airframes

    This subtopic equips learners with the competence to safely remove and replace major airframe assemblies—such as wings, stabilizers, and landing gear—on aircraft, strictly following approved maintenance data and regulatory requirements. It integrates practical skills in rigging, alignment, and system testing with underpinning knowledge of structural interfaces, corrosion prevention, and documentation, ensuring airworthiness post-maintenance.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    10 guidance points

    Overhauling Components of Aircraft Hydraulic Equipment

    This unit focuses on the overhaul of aircraft hydraulic components, including disassembly, inspection, repair, and reassembly. It covers the theoretical knowledge and practical skills required to maintain hydraulic systems to aviation standards.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Overhauling Components of Aircraft Indication and Gauging Equipment

    This unit covers overhauling components of aircraft indication and gauging equipment, including disassembly, inspection, repair, and reassembly. It requires knowledge of aviation standards and safety.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Producing Aeronautical Engineering Drawings/Models using 3D Computer Aided Techniques

    This unit covers producing aeronautical engineering drawings/models using 3D CAD techniques. Learners must create accurate models and drawings following industry standards and understand the principles of 3D modelling.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Maintaining Ice and Rain Protection Systems on Aircraft

    This element covers the practical competencies and theoretical knowledge required to inspect, test, service, and repair aircraft ice and rain protection systems. Learners develop skills in verifying system integrity, troubleshooting faults, and ensuring compliance with airworthiness regulations, reflecting real-world maintenance tasks in an aeronautical engineering environment.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    8 guidance points

    Maintaining Oxygen Systems on Aircraft

    This topic covers maintaining oxygen systems on aircraft, including inspection, testing, and repair. It requires knowledge of system components, safety procedures, and regulatory requirements. Learners must be able to perform maintenance tasks to ensure system reliability and safety.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Maintaining Airborne Auxiliary Power Systems on Aircraft

    This topic covers the maintenance of airborne auxiliary power systems (APUs) on aircraft, including inspection, troubleshooting, and repair procedures. It also requires knowledge of system components, safety protocols, and regulatory requirements.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Maintaining Reciprocating Engines on Aircraft

    This element equips learners with the practical skills and theoretical knowledge required to perform scheduled and unscheduled maintenance on aircraft reciprocating engines in compliance with regulatory standards. It covers engine disassembly, inspection, repair, reassembly, and testing, emphasising safety, documentation, and airworthiness considerations.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    8 guidance points

    Maintaining Engine Water Injection Systems on Aircraft

    This topic covers maintaining engine water injection systems on aircraft, including practical maintenance and knowledge of procedures.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Trying out and proving dies

    This topic covers trying out and proving dies in engineering toolmaking. Learners must know the process and be able to test dies to ensure they produce correct parts.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Carrying out planned maintenance on mould, press tool or die equipment

    This topic covers carrying out planned maintenance on mould, press tool, or die equipment, including inspection, cleaning, lubrication, and replacement of parts. It also covers knowledge of procedures and safety.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Assembling jigs and fixtures using mechanical methods

    This topic covers the mechanical assembly of jigs and fixtures, including alignment, fastening, and adjustment techniques. Learners must understand component functions and tolerances to ensure precision in toolmaking.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Understanding the Industry

    This topic introduces the welding industry, including career opportunities, types of organisations, and the impact of career choices on lifestyle. It also covers sustainable working practices and making informed career decisions.

    ETCAL Level 1 Certificate of Introduction to Welding, ETCAL Level 1 Certificate of Introduction to Lean Techniques, ETCAL Level 1 Certificate of Introduction to Rail Track Operations

    18 guidance points3 criteria

    Establish Information for Signal Engineering Installation

    Establishing installation technical information for signalling equipment involves identifying correct specifications from engineering drawings and manuals. Following company procedures ensures accurate extraction and application of data. This knowledge is essential for safe and compliant signal engineering installations.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Plan Railway Electrification Engineering Activities

    This topic covers planning railway electrification engineering activities, including documentation, resources, risk assessment, and compliance with legal and company requirements.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Assist in Preparing Resources for Railway Electrification Engineering Activities

    This subtopic focuses on the essential preparatory tasks required to support railway electrification engineering, including the identification, selection, and inspection of resources such as tools, materials, and personal protective equipment. It ensures learners can contribute safely to overhead line or third rail installation by confirming availability, compliance with specifications, and adherence to safe systems of work. Practical application involves assisting qualified engineers in resource mobilisation on-site or in workshops.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Configuring and working with Tungsten Inert Gas (TIG) or Plasma arc welding equipment

    This topic involves configuring and using TIG or plasma arc welding equipment, focusing on safe practices, reading engineering drawings, producing welds, and testing weld quality. Learners will develop skills in welding techniques and quality control.

    ETCAL Level 2 Diploma in Engineering (Northern Ireland)

    6 guidance points

    Relevance of industrial coatings in engineering

    This topic covers industrial coating applications, including safe working practices, surface preparation, and application techniques. Learners will understand environmental protection and quality standards.

    ETCAL Level 2 Diploma in Engineering (Northern Ireland)

    6 guidance points

    Applied Calculus for Engineering Solutions

    This unit covers advanced differentiation and integration techniques, and solving first-order differential equations for engineering contexts. Learners must apply calculus to solve engineering problems.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Fabrication Processes and Technology

    Fabrication processes and technology cover cutting, forming, joining, and finishing of materials. It includes selection of tools, equipment, and planning complex fabrications from specifications.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Three-phase Motor and Drive Systems

    This unit covers the principles and operation of three-phase motors, starting/protection methods, and variable speed drives. Learners will understand motor control and drive applications.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Using Data for Process Improvement

    This element equips learners with the knowledge to harness data as a catalyst for engineering process improvement. It covers the acquisition of reliable data through appropriate measurement techniques and its subsequent analysis to drive quality and performance enhancements. Mastery of these concepts enables informed decision-making in advanced manufacturing environments.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    10 guidance points

    Sheet Metalwork Fabrications

    This topic covers selecting and preparing cutting equipment, calculating bending allowances, forming equipment, and joining methods for sheet metalwork fabrications.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    MIG welding of materials

    MIG welding requires safe working practices, proper equipment preparation, and skill in performing welds to meet specifications. Learners must evaluate welded joints for conformance to welding procedure specifications.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Maintenance of machine systems

    Maintenance of machine systems involves understanding system functions, preparing for maintenance, performing inspections and tasks, and reinstating systems. It ensures reliability and safety.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Maintenance of pneumatic systems

    This topic covers understanding pneumatic system functions, preparing for maintenance, performing inspections and tasks, and reinstating systems. It includes safety, fault diagnosis, and component replacement.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Mechatronics systems principles and fault finding

    This topic covers the principles of mechatronics systems, including sensors, actuators, and embedded control, and fault finding in pneumatic, hydraulic, mechanical, and electrical systems. It emphasises a total engineering approach to production systems.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Computer automated and robotic systems principles and control

    This topic covers the principles and control of computer automated and robotic systems. Learners will understand system architecture, control types, transducers, drive systems, tooling, programming, PLCs, and operator interfaces.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Assembling Structural Sub Assemblies to Produce a Public Service Vehicle

    This unit covers the assembly of structural sub-assemblies to produce a public service vehicle. Learners will develop skills in interpreting engineering drawings, selecting components, and using appropriate tools and techniques for assembly.

    ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland)

    18 guidance points3 criteria

    Overhauling Components of Aircraft Fuel and Lubrication Equipment

    This subtopic covers the practical skills and underpinning knowledge required to overhaul aircraft fuel and lubrication system components, including pumps, valves, filters, and control units. Learners must demonstrate competence in disassembly, inspection, repair, reassembly, and functional testing in accordance with approved maintenance data and airworthiness regulations. Mastery of these procedures ensures reliable system operation, safety, and compliance with EASA/CAA Part-145 standards.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Preparing and Manoeuvring Armoured Fighting Vehicles AFVs for Maintenance and Transportation

    Preparing and manoeuvring Armoured Fighting Vehicles (AFVs) for maintenance and transportation involves safe handling, securing, and moving heavy military vehicles. This topic covers procedures for preparation, loading, and transport.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 2 NVQ Diploma in Performing Engineering Operations

    18 guidance points3 criteria

    Carrying out aircraft detail fitting activities

    This topic covers carrying out aircraft detail fitting activities, including knowledge of procedures and safe practices. Learners perform fitting tasks to required standards.

    ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland)

    18 guidance points3 criteria

    Using manual TIG welding equipment

    Manual TIG welding equipment is used for precision welding in engineering. Learners must know how to set up, operate, and maintain TIG welding equipment safely and effectively.

    ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    6 guidance points

    Using manual oxy-fuel gas welding equipment

    Manual oxy-fuel gas welding uses a flame from oxygen and fuel gas to join metals. This topic covers safe setup, operation, and shutdown of equipment, including torch handling and flame adjustment. It also includes understanding gas pressures, flashback prevention, and basic weld quality checks.

    ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    6 guidance points

    Applying heat treatment to engineering materials

    This topic covers the application of heat treatment to engineering materials, including knowledge of processes and practical skills. It focuses on safety and correct procedures.

    ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    6 guidance points

    Overhauling Components of Aircraft Radar Equipment

    This topic covers overhauling components of aircraft radar equipment, including practical skills and theoretical knowledge. It involves disassembly, inspection, repair, and reassembly of radar components.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    4 guidance points

    Cutting and shaping materials using thermal cutting equipment

    This topic focuses on cutting and shaping materials using thermal cutting equipment, including safety procedures and equipment operation. Learners must demonstrate practical skills and knowledge of techniques like oxy-fuel and plasma cutting.

    ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 NVQ Diploma in Performing Engineering Operations

    18 guidance points3 criteria

    Producing electrical or electronic engineering drawings using a CAD system

    This topic covers the use of CAD systems to produce electrical and electronic engineering drawings. Learners must understand CAD functions, drawing standards, and how to create accurate schematics and layouts.

    ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 NVQ Diploma in Performing Engineering Operations

    22 guidance points3 criteria

    Producing Composite Mouldings using Resin Flow Infusion Techniques

    Producing composite mouldings using resin flow infusion techniques involves laying up reinforcement, sealing the mould, and infusing resin under vacuum. This method produces high-quality parts with good fibre-to-resin ratio. This topic covers the process and quality checks.

    ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    18 guidance points3 criteria

    Diagnosing and rectifying faults on motorsport vehicle systems during competition

    This topic covers diagnosing and rectifying faults on motorsport vehicle systems during competition. Learners will apply diagnostic techniques and repair procedures under time pressure.

    ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland)

    18 guidance points3 criteria

    Monitoring Aeronautical Engineering Activities

    Monitoring aeronautical engineering activities involves overseeing maintenance and repair tasks to ensure compliance with safety standards. It requires knowledge of procedures, documentation, and quality control.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Producing CAD models/drawings using a CAD system

    This topic covers the use of CAD software to produce technical drawings and models. Learners will understand the principles of CAD, including layer management, dimensioning, and file export. Practical skills involve creating 2D and 3D representations of engineering components.

    ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 NVQ Diploma in Performing Engineering Operations

    18 guidance points3 criteria

    Welding Materials by the Manual Oxy/Fuel Gas Welding Process

    This unit covers welding materials using the manual oxy/fuel gas welding process. Learners will demonstrate competence in welding techniques and understand the process.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Producing Sheetmetal Assemblies

    This topic covers producing sheetmetal assemblies, including cutting, forming, and joining techniques. Learners will understand material properties, tooling, and quality checks to fabricate assemblies to specification.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Joining Fabricated Components using Mechanical Fasteners

    This unit covers joining fabricated components using mechanical fasteners such as bolts, nuts, and rivets. It includes practical skills and knowledge of fastener types, tools, and techniques.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Producing Socket and Flange Fillet Welded Joints in Pipe using a Manual Welding Process

    This topic covers producing socket and flange fillet welded joints in pipe using a manual welding process. Learners develop skills to weld pipe joints to specification and quality standards.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering , ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    12 guidance points2 criteria

    Producing Fillet Welded Joints using a Manual/Semi-Automatic Welding Process

    Producing fillet welded joints using manual or semi-automatic welding processes requires skill in setting up equipment and executing welds to specification. Learners must understand welding techniques, safety, and quality standards.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Carrying Out Maintenance of Night Vision Goggles

    This topic covers the maintenance of Night Vision Goggles (NVGs), including inspection, cleaning, testing, and fault diagnosis. Learners must understand NVG components and follow maintenance procedures.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Welding Rails using Flash Welding Equipment

    Flash welding uses electrical resistance to heat rail ends and forge them together. This process requires precise control of current, alignment, and upset force to create a strong, defect-free weld.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Producing Holes using Drilling Machines

    This topic covers the safe and accurate production of holes using drilling machines. Learners must understand drilling techniques, machine setup, and quality checks for fabricated components.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Forming Pipework by Machine Bending

    This topic focuses on forming pipework by machine bending, including knowledge of techniques and practical application. It is part of fabrication and welding engineering at Level 2.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering , ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    12 guidance points2 criteria

    Preparing Manufacturing Systems Equipment for Operation

    This subtopic focuses on the meticulous pre-operational procedures required to ready manufacturing systems for efficient and safe production. Learners must master equipment checks, calibration, and compliance with standard operating protocols to ensure seamless integration within electrical and electronic engineering workflows.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Checking the Compliance of Electronic Components

    This topic involves checking the compliance of electronic components against specifications and standards, ensuring they meet required quality and safety criteria.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Assembling Stator Windings

    This topic covers the assembly of stator windings, including knowledge of winding types, insulation, and testing. Learners must demonstrate practical skills and understanding of safety procedures.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Evaluate Engineering Designs

    This topic covers evaluating engineering designs, including understanding design criteria, analysis methods, and making recommendations for improvement.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Propose and Specify Engineering Research

    This topic covers proposing and specifying engineering research, including understanding research methodologies and writing research proposals.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Lead Rail Welding Activities

    This unit covers leading rail welding activities, including understanding how to lead them. Learners will develop supervisory skills in rail welding.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Carry out Maintenance Activities on Mechanical Equipment

    This subtopic focuses on the practical skills and theoretical knowledge required to perform scheduled and reactive maintenance on a range of mechanical equipment, such as gearboxes, conveyors, pumps, and bearing assemblies. Learners must demonstrate competence in diagnosing faults, dismantling, replacing worn components, reassembling, and testing equipment against original specifications, while adhering to health and safety regulations and manufacturer's guidelines. The content prepares candidates for roles in manufacturing maintenance, emphasizing reliability, precision, and effective documentation to minimize downtime.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    5 guidance points

    Dismantling Aircraft Gas Turbine Engines to Module/Unit Level

    This unit covers dismantling aircraft gas turbine engines to module/unit level. Learners will understand procedures, tooling, and safety requirements for engine disassembly.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Plan and manage the installation of the new product manufacturing process

    Planning and managing the installation of a new product manufacturing process requires coordinating resources, timelines, and teams. It involves understanding installation procedures and quality standards.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Producing Technical Information for Engineering Activities

    Producing technical information involves creating clear, accurate documents for engineering activities. This includes drawings, specifications, and reports following industry standards.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    4 guidance points

    Setting Shaping, Planing or Slotting Machines for Production

    This element focuses on the practical skills and underpinning knowledge required to set shaping, planing, and slotting machines for production runs in a mechanical manufacturing environment. It covers the selection and mounting of tooling, workholding devices, setting of operational parameters such as stroke length, speed, and feed, and verifying conformance to specifications through first-off inspection. Learners are expected to demonstrate competence in machine setup while adhering to health and safety protocols and maintaining production efficiency.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    8 guidance points

    Operating Capstan or Turret Lathes

    This element focuses on the practical competencies and theoretical understanding needed to operate capstan or turret lathes safely and effectively within a mechanical manufacturing environment. It covers the setup of tooling, selection of appropriate speeds and feeds, and the production of turned components to specified tolerances, while emphasizing quality control and health and safety compliance.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    8 guidance points

    Operating Single Spindle Automatic Turning Machines

    Operating single spindle automatic turning machines involves setting up, running, and monitoring the machine to produce components. Knowledge of machine operation, safety, and quality control is essential.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Inspecting and Servicing Escalators

    This unit covers the inspection and servicing of escalators, including safety checks, component maintenance, and troubleshooting. Learners gain knowledge of escalator systems and procedures to ensure safe operation.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Carrying Out Fault Diagnosis on Services and Systems

    Fault diagnosis on services and systems involves identifying and rectifying faults using logical methods. This topic covers practical diagnosis and theoretical knowledge of systems.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Fitting Electrical and Electronic Components to Mechanical Assemblies

    This unit covers fitting electrical and electronic components to mechanical assemblies, including practical skills and knowledge of procedures. It emphasises safe working practices and quality standards in mechanical manufacturing engineering.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Servicing Cardiovascular Equipment

    Servicing cardiovascular equipment requires technical knowledge and practical skills. This unit covers servicing procedures and understanding of equipment maintenance.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Checking Lift Function

    This topic covers checking lift function, including inspection and testing procedures, and knowing how to perform these checks safely. It is part of a Level 3 NVQ Diploma in Engineering Maintenance.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Producing Assemblies of Manufactured Platework Products

    This unit covers producing assemblies of manufactured platework products, including safe working, planning, cutting, forming, and quality checks.

    ETCAL Level 2 Technical Occupational Entry in Fabrication and Welding (Diploma)

    6 guidance points

    Maintaining Auto Flight Systems on Aircraft

    Maintaining auto flight systems on aircraft involves inspecting, testing, and repairing autopilot, flight director, and related systems to ensure airworthiness. This topic covers both practical maintenance and theoretical knowledge of system operation and troubleshooting.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Producing Power Turbine Gearbox Assemblies

    This unit covers producing power turbine gearbox assemblies, including fitting, aligning, and testing components. Learners must demonstrate knowledge of assembly procedures and quality checks.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Carrying Out Fault Diagnosis on Escalators

    This topic covers fault diagnosis on escalators, including systematic troubleshooting, use of diagnostic tools, and knowledge of escalator components and safety systems. Learners must demonstrate practical diagnosis and repair under supervision.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Rectifying Faults in Escalators

    This topic covers rectifying faults in escalators, including diagnosis, repair, and testing. It requires knowledge of escalator components, safety systems, and maintenance procedures.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Setting CNC Milling Machines for Production

    This subtopic covers the essential skills and knowledge required to prepare and set up CNC milling machines for efficient batch or mass production. Learners will develop the ability to interpret technical drawings, install and align workholding fixtures, load and prove CNC programs, establish tool offsets, and conduct first-off inspection routines. The practical application ensures components are machined to specification, minimising errors and downtime in a real manufacturing environment.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    10 guidance points

    Servicing Laboratory Equipment

    This unit covers servicing laboratory equipment to ensure accurate and safe operation. Learners will perform routine maintenance, calibration, and fault diagnosis.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Dismantling Mechanical Equipment in Preparation for Overhaul

    Dismantling mechanical equipment is a key step before overhaul. Learners must know safe procedures, correct tool use, and how to document the process for reassembly.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Restoring Mechanical Components to Usable Condition by Repair

    This topic covers the repair of mechanical components to restore them to usable condition. Learners will develop skills in assessing damage, selecting repair methods, and performing repairs to specified standards.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering , ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    12 guidance points2 criteria

    Machining Components using CNC Grinding Machines

    This subtopic covers the advanced skills and knowledge required to safely and accurately machine components using computer numerical control (CNC) grinding machines. Learners develop competence in setting up, operating, and monitoring CNC cylindrical and surface grinding processes to produce precision-engineered parts, typically for high-tolerance applications in aerospace, automotive, and toolmaking industries. Emphasis is placed on interpreting engineering drawings, selecting appropriate grinding wheels and parameters, and applying quality control techniques to ensure component conformance.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    10 guidance points

    Overhauling Industrial Power Turbine Compressor Assemblies

    This topic covers overhauling industrial power turbine compressor assemblies, including disassembly, inspection, repair, and reassembly. Learners must demonstrate practical skills and knowledge.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Setting Automatic Spring Making Machines for the Production of Clock, Power, Scroll and Volute Springs

    This unit covers the competent setup of automatic spring coiling machines to manufacture precision springs including clock, power, scroll, and volute types. It involves interpreting engineering drawings, selecting and installing appropriate tooling, setting machine parameters such as pitch and tension, and verifying first-off samples against specified tolerances. The knowledge component ensures understanding of material properties, machine operation, and quality control essential for high-volume spring production.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    5 guidance points

    Maintaining Indicating and Recording Systems on Aircraft

    This topic covers maintaining indicating and recording systems on aircraft, including testing, troubleshooting, and repair. Learners must follow aviation regulations and safety standards.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Assisting in the Installation of Engineering Services Equipment

    This topic covers assisting in the installation of engineering services equipment, including practical skills and underpinning knowledge. It requires understanding installation procedures and safety requirements.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Setting CNC Laser Profiling Machines for Production

    This topic covers setting CNC laser profiling machines for production, including practical skills and underpinning knowledge. It is part of a mechanical manufacturing engineering qualification.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Leading measurement systems analysis _MSA_ activities

    This element focuses on the leadership and management of Measurement Systems Analysis (MSA) within engineering manufacture. Learners must plan, coordinate, and oversee MSA studies to verify measurement system capability, ensuring data integrity for quality assurance and process control. The role involves interpreting statistical outputs, guiding teams, and implementing corrective actions to maintain measurement reliability across production environments.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Machining Optical Glass Lenses

    Machining optical glass lenses requires precision skills to shape and finish lenses for optical systems. Learners must know material properties, machine setup, and quality control procedures.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Obtaining and Controlling Materials for Engineering Activities

    This topic covers the processes for obtaining and controlling materials used in engineering activities, including stock control, material requisition, and storage procedures. It ensures learners understand how to manage materials efficiently and safely within engineering environments.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Carrying Out Condition Monitoring of Engineering Plant and Equipment

    This topic covers condition monitoring of engineering plant and equipment. Learners will carry out inspections and tests to detect faults and ensure equipment reliability.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Providing Technical Advice and Guidance on Engineering Activities

    Providing technical advice and guidance in engineering involves communicating complex information clearly. This topic covers both practical delivery and the underlying knowledge required.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Polishing and Smoothing of Lens or Mirror Surfaces

    This subtopic focuses on the precision finishing techniques used to achieve optically smooth surfaces on lenses or mirrors, essential for applications where light transmission or reflection quality is critical. Learners will develop the practical skills to select and apply appropriate abrasives, polishing compounds, and tooling while monitoring surface flatness, scratch/dig specifications, and overall figure accuracy. The knowledge gained ensures compliance with engineering drawings and quality standards in high-precision mechanical manufacturing environments.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    8 guidance points

    Following Clean Room and Clean Work Area Protocols

    This topic covers following clean room and clean work area protocols in mechanical manufacturing. Learners must understand contamination control, gowning procedures, and cleaning methods to maintain required cleanliness levels.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Setting CNC Vertical Boring Machines for Production

    Setting CNC vertical boring machines involves configuring tooling, workholding, and machine parameters for production runs. Learners must demonstrate competence in machine setup, program verification, and quality checks.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Maintaining Rotor Drive Systems on Rotorcraft

    This topic covers maintaining rotor drive systems on rotorcraft, including inspection, repair, and understanding of system components and procedures.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Leading the production of a characteristic selection matrix

    Leading the production of a characteristic selection matrix involves coordinating a team to identify and prioritise key product characteristics critical to quality. This ensures that manufacturing processes focus on controlling these characteristics to meet customer requirements.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Operating Shaping, Planing or Slotting Machines

    This topic involves operating shaping, planing, or slotting machines to produce components. It covers machine setup, operation, and knowledge of cutting parameters and safety.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Assembling Electrical or Electronic Components to Mechanical Equipment

    This topic involves assembling electrical or electronic components onto mechanical equipment, following safe working practices. Learners must understand the process and demonstrate practical assembly skills.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Carrying Out Inspection Activities on Optical Components

    This topic covers the inspection of optical components, including surface quality, dimensions, and coatings. Learners must use appropriate tools and techniques to verify specifications and record results accurately.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    4 guidance points

    Operating Vacuum Coating Optical Process Machines

    Operating vacuum coating optical process machines involves setting parameters, loading substrates, and monitoring deposition. Knowledge of vacuum systems and optical coatings is essential. Quality checks ensure coating thickness and uniformity.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Develop, maintain and review personal networks

    This topic covers the benefits of networking, the need for data privacy, and how to develop and review personal networks. It focuses on building professional relationships and maintaining them effectively.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Installing Emergency Electrical Power Generation Equipment

    Installing emergency electrical power generation equipment involves positioning, connecting, and testing generators and associated systems. Learners must ensure compliance with regulations and safety standards for backup power.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Installing Heating and Ventilation Equipment

    Installing heating and ventilation equipment requires knowledge of system components, installation procedures, and safety regulations. It involves pipework, ducting, and electrical connections.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Commissioning Process Controller Equipment and Systems

    This unit covers commissioning process controller equipment and systems, including setup, testing, and documentation. Learners understand procedures and safety requirements.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Commissioning Instrumentation and Control Equipment and Systems

    Commissioning instrumentation and control equipment involves setting up, testing, and verifying systems to ensure they operate correctly. This topic covers practical skills and knowledge required for safe and effective commissioning.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Maintaining Radar Systems on Aircraft

    This subtopic focuses on the practical and theoretical competencies required to maintain radar systems on aircraft at a Level 3 vocational standard. Learners must demonstrate the ability to perform scheduled inspections, fault diagnosis, component replacement, and functional testing, while ensuring strict adherence to airworthiness regulations and safety protocols. The content covers both handling existing systems and understanding underlying principles to justify maintenance actions.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    8 guidance points

    Carrying Out Fault Diagnosis on Lift Installations

    This unit covers fault diagnosis on lift installations, including systematic testing and repair. Learners develop practical skills and knowledge of lift systems and safety procedures.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Installing Hydraulic Lift Equipment

    This unit covers installing hydraulic lift equipment, including positioning, levelling, and connecting hydraulic systems. Learners must understand safety, regulations, and testing procedures.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Bending and Forming Aircraft Components

    This topic covers the bending and forming of aircraft components, including practical techniques and theoretical knowledge. It focuses on using appropriate tools and methods to achieve precise shapes while maintaining material integrity.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Installing Aircraft Seating and Furniture

    Installing aircraft seating and furniture requires practical skills and knowledge of safety regulations. Learners install seating and furniture correctly, ensuring compliance and functionality.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Cutting and Shaping Soft Furnishing Materials

    This topic covers cutting and shaping soft furnishing materials in aeronautical engineering. Learners must know how to perform these tasks safely and accurately.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Producing Aircraft Engine Combustion Assemblies

    Producing aircraft engine combustion assemblies requires precision engineering and knowledge of materials. This topic covers the manufacturing processes and quality assurance.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Producing Aircraft Engine Turbine Assemblies

    Producing aircraft engine turbine assemblies requires precision engineering skills, including interpreting drawings, selecting materials, and using specialist tools. Learners must demonstrate knowledge of manufacturing processes and quality control. This ensures components meet stringent aerospace standards.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Installing Aircraft Auxiliary Engines

    This unit covers the installation of aircraft auxiliary engines, including practical skills and underpinning knowledge. Learners must demonstrate safe and correct installation procedures in an aeronautical engineering context.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Installing Aircraft Power Transmission Systems

    This unit covers the installation of aircraft power transmission systems, including knowledge of components, procedures, and safety considerations. Learners must demonstrate practical skills in installing and verifying these systems.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Testing Aircraft Armament Systems

    This topic covers the testing of aircraft armament systems, including practical testing procedures and theoretical knowledge. Learners must demonstrate competence in safely testing armament systems and understanding the principles behind the tests.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Producing toolroom components using CNC grinding machines

    Producing toolroom components using CNC grinding machines requires precision and knowledge of CNC programming and grinding processes. This Level 3 NVQ covers practical production and theoretical understanding.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Installing Aircraft Navigational Systems

    This element covers the practical skills and underpinning knowledge required to install aircraft navigational systems, such as VOR, ILS, GPS, and ADC, into fixed-wing and rotary-wing aircraft. Learners must demonstrate competence in following approved maintenance manuals, using specialist tooling, conducting functional tests, and ensuring compliance with airworthiness regulations. Installation includes mounting units, routing and securing wiring looms, bonding, and performing system integration checks to verify accurate and safe operation.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    9 guidance points

    Installing Aircraft Countermeasure Systems

    This subtopic focuses on the practical installation and integration of aircraft countermeasure systems, including chaff/flare dispensers, radar warning receivers, and directed infrared countermeasures. Learners will develop the skills to interpret engineering drawings, comply with airworthiness regulations, and perform functional tests to ensure operational reliability and safety in defence aviation environments.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    7 guidance points

    Testing Aircraft Navigational Systems

    This topic covers testing procedures for aircraft navigational systems, including setup, operation, and fault diagnosis. Learners must understand system specifications and safety protocols.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Testing Aircraft Countermeasure Systems

    This topic covers testing aircraft countermeasure systems, including knowledge of testing procedures and practical application. Learners will understand how to safely and effectively test these systems to ensure operational readiness.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Carrying Out Maintenance of Aircraft Multi-Seat Life Rafts and Emergency Packs

    Maintenance of aircraft multi-seat life rafts and emergency packs ensures safety equipment is serviceable. This unit covers inspection, repair, and packing procedures.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Undertaking Fault Diagnosis on Installed Aircraft Armament Systems

    Fault diagnosis on installed aircraft armament systems requires systematic troubleshooting to identify and rectify malfunctions. This topic covers diagnostic procedures, use of test equipment, and adherence to safety regulations.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Removing and Replacing Avionic Indication and Gauging Components in Aircraft Systems

    This unit covers the removal and replacement of avionic indication and gauging components in aircraft systems. Learners must demonstrate practical skills and knowledge of procedures, safety, and testing.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Carrying Out Tests on Aircraft Radar Systems

    Carrying out tests on aircraft radar systems involves verifying system performance and diagnosing faults. This topic covers test procedures, safety precautions, and interpretation of results.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Removing and Replacing Components of Aircraft Environmental Systems

    This topic covers removing and replacing components of aircraft environmental systems. Learners gain knowledge and practical skills for maintenance tasks in aeronautical engineering.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Overhauling Components of Aircraft Pneumatic, Vacuum and Environmental Equipment

    This unit covers the overhaul of aircraft pneumatic, vacuum, and environmental system components. It includes disassembly, inspection, repair, and reassembly procedures in line with maintenance manuals.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Machining toolroom components using centre lathes

    This unit covers machining toolroom components using centre lathes, including practical skills and knowledge of processes.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Overhauling Components of Aircraft Passive Warning and Optical/Surveillance Systems

    This topic involves overhauling components of aircraft passive warning and optical/surveillance systems. Learners must know the procedures and safely perform overhaul tasks.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Carrying Out Maintenance of Static Line Parachute Assemblies

    This topic covers the maintenance of static line parachute assemblies, including inspection, repair, and packing procedures. It also requires knowledge of regulations and safety protocols.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Dismantling Aircraft Armament Expendable Stores

    Dismantling aircraft armament expendable stores involves safe removal and disposal of munitions and pyrotechnics. Learners must follow strict procedures to avoid accidental activation. Knowledge includes identification of stores, handling precautions, and documentation.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Carrying Out Flight Servicing and Routine Maintenance of Aircraft

    Flight servicing and routine maintenance of aircraft involve inspecting, servicing, and repairing aircraft to ensure airworthiness. Learners must demonstrate practical skills and knowledge of procedures, regulations, and safety.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Maintaining Navigation Systems on Aircraft

    This topic covers the maintenance of navigation systems on aircraft, including knowledge of system components, fault diagnosis, and repair procedures. Learners must demonstrate practical skills in maintaining navigation equipment to aviation standards.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Maintaining Stabilisers on Aircraft

    Maintaining stabilisers on aircraft is critical for flight safety. Knowledge of maintenance procedures and practical skills are required.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Maintaining Engine Controls on Aircraft

    Maintaining engine controls on aircraft involves inspection, adjustment, and replacement of control systems. Learners must understand procedures, safety regulations, and documentation requirements.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Assembling blow mould tools

    This topic involves assembling blow mould tools, requiring knowledge of tool assembly techniques and procedures. Learners must demonstrate practical skills and understanding of tooling components. Precision and safety are paramount.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Producing mould, press tool or die components by manual machining

    This subtopic covers the essential skills and knowledge for manually machining precision components used in moulds, press tools, and dies. Learners develop proficiency in operations such as turning, milling, grinding, and bench work to achieve tight tolerances and surface finishes critical for tool function and longevity, emphasizing adherence to engineering drawings and quality standards.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Carrying out fault diagnosis on mould, press tool or die equipment

    This element covers the systematic identification and rectification of faults in moulds, press tools, and dies used in manufacturing. Learners will apply diagnostic procedures to analyse tool malfunction, interpret symptoms such as poor surface finish or dimensional inaccuracies, and implement effective corrective actions. This skill is critical for maintaining production efficiency and ensuring component quality in toolmaking environments.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Contributing to the Application of Continuous Improvement Techniques _Kaizen_

    Continuous improvement (Kaizen) focuses on eliminating waste, benchmarking, and using performance indicators. Learners apply improvement activities and understand standard operating procedures.

    ETCAL Level 2 Certificate In Business Improvement Techniques

    6 guidance points

    Fabricating structural components for jigs and fixtures

    This topic covers fabricating structural components for jigs and fixtures in engineering toolmaking. Learners will understand and apply fabrication techniques to produce components to specification.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Statutory Regulations and Organisational Safety Requirements

    This element focuses on the legal and organisational frameworks that ensure workplace safety, directly supporting lean business improvement by embedding compliance into daily operations. Learners examine the Health and Safety at Work Act alongside related regulations, understanding the duties of employers, employees, and the public, and how to access and apply safety policies. Practical skills in risk assessment, safe manual handling, and emergency procedures are developed to minimise hazards and foster a proactive safety culture essential for efficient, uninterrupted business processes.

    ETCAL Level 2 Certificate In Business Improvement Techniques

    10 guidance points

    Working efficiently and effectively in Engineering

    Working efficiently and effectively in engineering covers time management, resource use, and teamwork. Learners must understand how to plan work, minimise waste, and maintain quality.

    ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland)

    6 guidance points

    Understanding the Manual Maintenance of the Permanent Way

    This topic covers the manual maintenance of railway track (Permanent Way), including inspection, repair, and replacement of components. Learners must understand safety procedures and basic track geometry.

    ETCAL Level 1 Certificate of Introduction to Rail Track Operations

    6 guidance points

    Restore Track Geometry Faults to Operational Condition by the Manual Repair of Permanent Way Assets and Components

    This topic covers the manual repair of rail track geometry faults to restore operational condition. It includes understanding how to identify and rectify faults in permanent way assets and components.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Undertake Overhead Line Equipment Main Steelwork Installation under Direction

    This unit covers safe installation of overhead line equipment main steelwork under direction. Learners must understand health and safety legislation, electrical hazards, engineering specifications, and inspection procedures.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Determine Requirements for The Safe Access to Work Locations for Signal Engineering

    This topic covers determining requirements for safe access to work locations for signal engineering, including understanding health and safety legislation, safe working practices, and procedures. Learners must be able to assess access needs and implement controls.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Reinstate the Work Area after Telecoms Engineering Activities

    This unit covers reinstating the work area after telecoms engineering activities, including safe storage of tools, waste disposal, and documentation. It emphasises compliance with health and safety and company procedures.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Establish Information for Telecoms Engineering Installation

    Establishing information for telecoms engineering installation involves gathering technical data from sources like drawings, manuals, and specifications. This ensures correct installation of telecom equipment.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Carry Out Scheduled Maintenance on Traction and Rolling Stock Fluid Power Equipment

    This unit covers the safe and effective scheduled maintenance of fluid power equipment on traction and rolling stock. Learners must comply with health and safety regulations, follow maintenance schedules, and complete documentation accurately.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Rail Engineering Principles

    This topic covers rail engineering principles, including materials requirements, analytical methods for engineering functions, and applying these to mechanical/electrical science.

    ETCAL Level 2 Certificate in Rail Engineering (Technical Knowledge)

    6 guidance points

    Introduction to Applied Welding Technology

    This element introduces the fundamental principles and practical applications of welding technology within engineering. It covers common welding processes, their specific uses, essential equipment and consumables, and the critical importance of safety protocols. Learners will also explore quality assurance measures, including the identification of common defects and the application of inspection techniques to ensure structural integrity and adherence to industry standards.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Extended Electrical Principles

    This unit extends knowledge of AC theory, electrical quantities, electromagnetic induction, and transformer operation. Learners will apply principles to solve problems and understand real-world applications in engineering.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Sustainable Practices in Engineering and Manufacturing

    This unit covers the environmental impact of engineering operations, environmental legislation, and sustainable practices. Learners will understand how to reduce environmental harm and comply with regulations.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Structural Steelwork

    This topic covers structural steelwork, including standards, material behaviour, and joint design principles for fabrication.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Principles of mechanical manufacturing engineering

    This topic covers principles of mechanical manufacturing engineering, including machine tool alignment, power transmission, CNC application, and maintenance. Learners will understand key engineering concepts.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Maintenance of hydraulic systems

    This topic covers the function, maintenance, inspection, and reinstatement of hydraulic systems. Learners prepare for maintenance tasks, perform inspections, and ensure systems are safely returned to service.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Machining materials by turning

    This element develops advanced lathe operation skills, focusing on precision alignment, taper turning using self-holding and quick-release methods, and multi-start thread cutting. Learners apply these techniques to produce components to tight tolerances while selecting optimal cutting strategies based on material, tooling, and surface finish requirements.

    ETCAL Level 3 Diploma in Engineering

    11 guidance points

    Carrying out sheet metal cutting, forming and assembly activities

    Sheet metal cutting, forming, and assembly involve using tools like snips, brakes, and drills. Knowledge of material properties, safety, and measurement is essential. Activities include marking out, cutting, bending, and joining.

    ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    6 guidance points

    Preparing and using grinding machines

    This unit covers the safe preparation and use of grinding machines in engineering. Learners must know the correct procedures and demonstrate practical competence.

    ETCAL Level 2 NVQ Diploma in Performing Engineering Operations

    6 guidance points

    Assembling electronic circuits

    Assembling electronic circuits requires knowledge of components and soldering techniques. Learners must assemble circuits correctly and safely.

    ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    6 guidance points

    Complying with Organisational Safety Requirements and Statutory Regulations

    This topic covers complying with organisational safety requirements and statutory regulations in rail engineering. Learners will understand health and safety legislation, policies, and safe working practices.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Maintaining mechanical devices and equipment

    This topic covers the maintenance of mechanical devices and equipment, including inspection, lubrication, and replacement of parts. Learners will understand the principles of preventive maintenance and how to carry out tasks safely.

    ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 NVQ Diploma in Performing Engineering Operations

    18 guidance points3 criteria

    Maintaining electronic equipment/systems

    Maintaining electronic equipment/systems involves routine checks, fault finding, and repair to ensure reliability. It requires knowledge of safety procedures and testing methods.

    ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    18 guidance points3 criteria

    Using wood for pattern, modelmaking and other engineering applications

    This unit covers using wood for pattern, modelmaking, and other engineering applications. Learners will understand wood properties, selection, and processing techniques to create accurate models and patterns.

    ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 NVQ Diploma in Performing Engineering Operations

    18 guidance points3 criteria

    Finishing surfaces by applying treatments

    This topic covers finishing surfaces by applying treatments such as painting, coating, or sealing in engineering. Learners will understand the processes and techniques to achieve a quality finish.

    ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 NVQ Diploma in Performing Engineering Operations

    18 guidance points3 criteria

    Assist in the Planned Maintenance of Signalling Equipment

    This topic covers assisting in planned maintenance of signalling equipment, including health and safety, access requirements, maintenance procedures, tool use, and record keeping. It prepares learners for rail engineering maintenance roles.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    General electrical and electronic engineering applications

    General electrical and electronic engineering applications involve installing, testing, and maintaining systems. Knowledge of circuit theory, components, and safety is required. Practical skills include soldering, wiring, and using test equipment.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland)

    18 guidance points3 criteria

    Preparing Laser Welding Machines for Production

    This topic covers the preparation of laser welding machines for production, including setup, calibration, and safety checks. Learners must understand laser parameters, beam alignment, and material compatibility.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Preparing Brazing Machines for Production

    This topic covers the preparation of brazing machines for production, including knowledge of setup, safety checks, and operational readiness. Learners must demonstrate understanding of procedures to ensure machines are correctly prepared.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Forming Platework using Power Rolling Machines

    Power rolling machines are used to form platework into cylindrical or conical shapes. This topic covers machine setup, operation, and safety procedures for bending metal plates.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering , ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    12 guidance points2 criteria

    Producing Structural Steel Ancillary Components

    This topic covers producing structural steel ancillary components, including cutting, drilling, and assembling parts. Learners will understand processes and quality requirements for steel fabrication.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering , ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    12 guidance points2 criteria

    Welding Materials using Electron Beam Welding Machines

    This topic covers the safe and effective use of electron beam welding machines to join materials. Learners must understand machine setup, parameters, and quality control procedures.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering , ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    12 guidance points2 criteria

    Manufacturing Sheet Metal Parts and Assemblies

    This topic covers safe working practices, planning, marking, forming, and assembling sheet metal components to quality requirements. It is part of a fabrication and welding diploma.

    ETCAL Level 2 Technical Occupational Entry in Fabrication and Welding (Diploma)

    6 guidance points

    Establish the Operational Condition of Electrification and Plant Assets

    This subtopic covers the procedures for determining the safe and functional status of electrification assets (such as overhead line equipment, conductor rails, and traction power supplies) and associated plant (like switchgear, transformers, and auxiliary systems). Learners must demonstrate the ability to inspect, test, and interpret data against operational standards to confirm fitness for service, directly impacting railway safety and reliability.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    8 guidance points

    Joining Materials by the Manual Metal Arc Welding Process

    This unit covers joining materials using manual metal arc welding (MMAW). Learners must understand welding procedures, equipment, and safety, and be able to produce welds to specification.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Providing Technical Guidance to Others

    This topic focuses on providing technical guidance to others in an engineering context. Learners must demonstrate the ability to give clear instructions and support colleagues effectively.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Assembling Transformers and Inductors

    This unit covers the assembly of transformers and inductors, including winding, core assembly, and connection. Learners will understand the principles of electromagnetic induction and the importance of following specifications.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Monitor and Evaluate Engineering Processes

    This topic covers monitoring and evaluating engineering processes to ensure efficiency, quality, and compliance, including data collection, analysis, and improvement recommendations.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Undertake Project Management Activities

    Project management activities involve planning, executing, monitoring, and closing projects to achieve specific goals within constraints like time, cost, and quality. This topic covers the principles and practices of managing projects effectively in an engineering context.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Produce new product designs for manufacture and assembly

    New product designs for manufacture and assembly must consider functionality, cost, and production methods. Understanding design for manufacture (DFM) principles ensures efficient production.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Commission a new product manufacturing process

    This topic covers commissioning a new product manufacturing process, including planning, testing, and validation. Learners will understand how to ensure the process meets specifications and quality standards.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Resolving Engineering or Manufacturing Support Problems

    Resolving engineering or manufacturing support problems requires systematic problem-solving to identify root causes and implement solutions. Technicians use technical knowledge, diagnostic tools, and communication skills to restore production.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Carrying out autonomous maintenance

    This topic covers autonomous maintenance, where operators perform routine maintenance on their own equipment. Learners will understand the principles of autonomous maintenance and be able to carry out tasks such as cleaning, inspection, and minor adjustments.

    ETCAL Level 2 NVQ Diploma in Business Improvement Techniques

    6 guidance points

    Assist in the Installation of Traction and Rolling Stock Equipment

    Assisting in the installation of traction and rolling stock equipment involves working safely, following regulations, and using correct methods and tools. Learners must install mechanical components, apply fault location techniques, and complete documentation.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Carrying out flow process analysis

    This topic involves carrying out flow process analysis to improve business processes, and understanding the methodology behind it.

    ETCAL Level 2 NVQ Diploma in Business Improvement Techniques , ETCAL Level 2 Certificate In Business Improvement Techniques

    12 guidance points2 criteria

    Setting Centre Lathes for Production

    Setting centre lathes for production involves adjusting speeds, feeds, tooling, and workholding to produce components accurately. It requires knowledge of lathe components and setup procedures.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Operating Milling Machines

    This topic covers the operation of milling machines, including setup, operation, and knowledge of procedures. Learners will develop practical skills in milling to produce components to specification.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Setting Multi-Spindle Automatic Turning Machines for Production

    This topic covers setting multi-spindle automatic turning machines for production, including machine setup, tooling, and parameter selection. Learners will gain practical knowledge of these complex machines.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Maintaining Workplace Environmental Control Systems

    This unit covers maintenance of HVAC and environmental control systems in workplaces. It includes fault diagnosis, repair, and knowledge of system components and regulations.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Maintaining Emergency Power Generation Equipment

    This unit covers the maintenance of emergency power generation equipment, including knowledge of procedures, safety, and testing.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Handing Over and Confirming Completion of Maintenance Activities

    Handing over and confirming completion of maintenance activities ensures that work is properly documented and communicated to relevant parties. This includes verifying that all tasks are completed, equipment is safe, and records are updated.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Carrying Out Fault Diagnosis on Mechanical Equipment

    This topic covers fault diagnosis on mechanical equipment, including systematic techniques, use of diagnostic tools, and interpretation of technical data. Learners must be able to identify and rectify mechanical faults safely.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Pipe Bending and Forming using Bending Machines

    This unit covers bending and forming pipe using bending machines in mechanical manufacturing. Learners will develop skills in machine setup, bending techniques, and quality inspection.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Testing and Reinstating Escalator Installations

    Testing and reinstating escalator installations involves verifying functionality and safety after maintenance or installation. This topic covers testing procedures, fault diagnosis, and reinstatement to operational standards.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Residential, Commercial and Industrial Electric Vehicle Charging Equipment Installation

    This topic covers health and safety requirements, key installation requirements, advantages and disadvantages of different charging arrangements, and the process of preparing, installing, testing, and commissioning EV charging equipment in various locations.

    ETCAL Level 3 Award in Residential, Commercial and Industrial Electric Vehicle Charging Equipment Installation

    6 guidance points

    Producing Composite Mouldings using Wet Lay-up Techniques

    This topic covers producing composite mouldings using wet lay-up techniques, including material preparation, lay-up, and curing. Learners will demonstrate practical skills and understand process requirements.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering , ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    12 guidance points2 criteria

    Servicing Medical Imaging Equipment

    Servicing medical imaging equipment involves performing service tasks and understanding how to service such equipment safely and effectively, following manufacturer guidelines and regulatory standards.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Slinging, Lifting and Moving Equipment, Components or Materials for Overhauling Activities

    Slinging, lifting and moving equipment safely requires knowledge of load weights, sling types, and lifting angles. Correct procedures prevent accidents and damage during overhauling activities.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Carrying Out Preventative Planned Maintenance on Instrumentation and Control Equipment

    This topic covers preventative planned maintenance on instrumentation and control equipment. Learners will perform maintenance tasks according to schedules and understand the principles behind them, ensuring equipment reliability and safety.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Overhauling Industrial Power Turbines by Module Replacement

    Overhauling industrial power turbines by module replacement involves systematic disassembly, inspection, replacement, and reassembly of turbine modules. It requires technical knowledge, precision, and adherence to safety and quality standards.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Specifying Non-Destructive Testing Instructions for Inspection Activities

    This topic covers specifying non-destructive testing (NDT) instructions for inspection activities, including selecting appropriate methods and documenting procedures. It requires understanding NDT principles, standards, and how to communicate instructions clearly.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Assisting in the Installation of Equipment to Produce an Engineered System

    This topic covers assisting in the installation of equipment to produce an engineered system, including preparation, installation procedures, and safety. Learners must demonstrate knowledge of installation processes and practical skills in supporting installation activities.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Machining Components using CNC Punching Machines

    Machining components using CNC punching machines involves setting up and operating the machine to produce parts to specification. Learners understand programming, tooling, and quality control procedures.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Preparing Work Areas for Radiographic Testing Activities

    This topic covers preparing work areas for radiographic testing activities, including safety, setup, and compliance. Learners must understand radiation safety and area preparation procedures.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Operating CNC Spring Making Machines

    This topic covers the operation of CNC spring making machines, including setting up, programming, and monitoring production. Learners will understand machine controls, tooling, and quality checks to produce springs to specification.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Diagnosis for Repair of Engine and Component Faults

    This topic covers diagnosing faults in diesel and LPG engines, including safe testing, engine types, fault diagnosis tools, and rectification. Learners must understand engine construction and operation to effectively diagnose and repair faults.

    ETCAL Level 3 Certificate in Repair and Maintenance Engineering

    6 guidance points

    Producing Off-line Programs for NC/CNC Electro-Discharge Machines

    This topic covers the production of off-line programs for NC/CNC electro-discharge machines (EDM). Learners will understand programming codes, tool paths, and simulation to ensure efficient and safe machining.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Planning Engineering Activities

    Planning engineering activities requires knowledge of resources, timelines, and safety. Effective plans ensure efficient project execution and compliance.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Leading the carrying out of Six Sigma process mapping

    Leading the carrying out of Six Sigma process mapping involves guiding a team to create process maps that identify waste and variation. It requires knowledge of mapping techniques and leadership skills.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Leading the application of basic statistical analysis

    This element focuses on equipping candidates with the leadership competencies required to direct the application of fundamental statistical analysis within engineering manufacturing settings. It emphasises the planning, execution, and critical evaluation of statistical techniques such as descriptive statistics, control charts, and hypothesis testing to drive process improvement and quality assurance. Learners will develop the skills to mentor teams, interpret results authoritatively, and embed a data-informed culture in operational practice.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Carrying Out Fault Diagnosis on Fluid Power Equipment and Circuits

    This topic covers fault diagnosis on fluid power equipment and circuits, including hydraulic and pneumatic systems. Learners must understand system components, fault-finding techniques, and safety procedures.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Producing Commercial and Passenger Carrying Vehicle Body Sub-Assemblies

    This topic covers the skills and knowledge required to produce body sub-assemblies for commercial and passenger carrying vehicles, including interpreting specifications, selecting materials, and using appropriate fabrication techniques. It also involves quality checks and adherence to safety standards.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Assembling Commercial and Passenger Carrying Vehicle Body Sub-Assemblies to Produce a Vehicle

    This topic involves assembling commercial and passenger carrying vehicle body sub-assemblies to produce a complete vehicle. It covers practical assembly skills and knowledge of procedures and quality standards.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Trimming Composite Mouldings using Hand Tools

    Trimming composite mouldings using hand tools involves removing excess material and finishing edges. It requires knowledge of composite materials and safe tool use.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Provide leadership and direction for own area of responsibility

    This topic focuses on leading a team within engineering manufacture, including setting objectives, communicating direction, and assessing personal leadership performance.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Carrying Out Fault Diagnosis on Lifts

    This subtopic covers the systematic approach to diagnosing faults in lift systems, including both electrical and mechanical components. Learners will develop the ability to interpret symptoms, use diagnostic tools and documentation, and apply fault-finding logic to identify root causes. The practical application ensures safe, efficient, and compliant maintenance of lift installations in accordance with relevant regulations.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    10 guidance points

    Setting and using a Centre Lathe for manual turning (Turning)

    This unit covers safe and effective use of a centre lathe for manual turning operations. Learners will understand workholding, tool selection, and quality inspection of turned components.

    ETCAL Level 2 Diploma in Engineering (Northern Ireland)

    6 guidance points

    Manage budgets

    This topic covers the purpose, management, and monitoring of budgets in engineering manufacture. Learners must understand how to report performance and control costs effectively.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Producing Engineering Software Design

    This unit covers producing engineering software design, including knowledge of how to produce designs. Learners develop skills in software design processes and documentation.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    4 guidance points

    Assembling Aircraft Transparencies

    This unit covers the assembly of aircraft transparencies (e.g., windscreens, windows) to required specifications. It includes practical skills and knowledge of materials, tools, and quality standards.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Producing Aircraft Engine Gearbox Assemblies

    This topic involves producing aircraft engine gearbox assemblies, including knowledge of processes and practical skills. It covers assembly, inspection, and adherence to engineering standards.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Installing Aircraft Pneumatic Systems

    This unit covers installing aircraft pneumatic systems, including practical installation and knowledge of procedures. It is essential for aeronautical engineering roles.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Installing Aircraft Assisted Escape Mechanisms

    Installing aircraft assisted escape mechanisms involves fitting ejection seats, escape slides, and related systems. It requires precision, adherence to manuals, and strict safety protocols.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Testing Aircraft Flying Control Surfaces and Systems

    Testing aircraft flying control surfaces and systems ensures they operate correctly and safely. This includes pre-flight checks, functional tests, and troubleshooting. Understanding the principles of control surface operation and system integration is essential.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Installing Aircraft Flight Guidance and Control Systems

    This topic covers the installation of aircraft flight guidance and control systems, including knowledge and practical skills required at Level 3 in aeronautical engineering.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Testing Aircraft Engine Control Units

    This unit covers the testing of aircraft engine control units, including knowledge of procedures and practical application. Learners understand how to verify correct operation and diagnose faults.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Producing Aircraft Electrical Sub-Assemblies, Cableforms and Looms

    This topic covers the production of aircraft electrical sub-assemblies, cableforms, and looms. It includes interpreting wiring diagrams, selecting components, and assembling to aerospace standards.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Electronic circuit assembly and testing

    Electronic circuit assembly and testing requires safe working practices, planning, and use of engineering drawings. Learners must assemble circuits using various techniques and test them with appropriate equipment.

    ETCAL Level 2 Diploma in Engineering (Northern Ireland)

    6 guidance points

    Applying Aircraft Paint Finishes by Spray Guns

    This topic covers the application of aircraft paint finishes using spray guns. Learners must demonstrate correct techniques, safety procedures, and knowledge of materials.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Carrying Out Maintenance of Aircrew Quick-Release Fasteners _QRF_

    This topic covers maintenance of aircrew quick-release fasteners (QRF), including inspection, repair, and testing. Learners must follow approved procedures to ensure aircrew safety.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Removing Aircraft Assisted Escape Systems _AAES_

    This topic covers the removal of aircraft assisted escape systems (AAES), including safety procedures and technical knowledge. Learners must know how to safely disarm, remove, and handle ejection seats and associated components.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Installing Aircraft Assisted Escape Systems _AAES_

    Installing Aircraft Assisted Escape Systems (AAES) involves fitting ejection seats and related components. It requires knowledge of safety procedures, technical manuals, and quality standards.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Removing and Replacing Components of Aircraft Passive Warning and Optical/Surveillance Systems

    This topic covers the safe removal and replacement of components in aircraft passive warning and optical/surveillance systems. Learners must understand system schematics, component locations, and correct handling procedures to maintain airworthiness.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Modifying Aircraft Propulsion Equipment and Systems

    This topic covers modifying aircraft propulsion equipment and systems, including practical modification skills and knowledge of procedures.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Overhauling Components of Aircraft Communication Equipment

    This topic covers overhauling components of aircraft communication equipment, including practical skills and knowledge of procedures. Learners will develop competence in maintaining and repairing communication systems in aeronautical engineering.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Overhauling Components of Aircraft Electrical Equipment

    This topic focuses on overhauling components of aircraft electrical equipment, including knowledge of procedures and practical skills. Learners will understand how to safely and effectively overhaul electrical components used in aircraft.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Development Testing Aeronautical Electronic Equipment

    Development testing of aeronautical electronic equipment involves verifying functionality and performance against specifications. It includes test planning, execution, and documentation to ensure airworthiness and reliability.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Providing Technical Guidance on Aeronautical Engineering Activities

    Providing technical guidance on aeronautical engineering activities involves advising on procedures, safety, and best practices. This topic requires knowledge of engineering principles and communication skills.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Fundamentals of Mechanical Engineering Systems

    Fundamentals of mechanical engineering systems covers forces, moments, equilibrium, motion, energy, and power transmission. This unit provides the theoretical foundation for analysing static and dynamic mechanical systems.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Rebuilding Aircraft Gas Turbine Engine Assemblies After Overhaul

    This topic covers the procedures for rebuilding aircraft gas turbine engine assemblies after overhaul, including disassembly, inspection, repair, and reassembly. It requires knowledge of engine components, tolerances, and safety regulations.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Overhauling Components of Aircraft Avionic Equipment

    Overhauling aircraft avionic components involves disassembly, inspection, repair, and reassembly to airworthy standards. It requires knowledge of avionic systems, regulations, and precision work.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Maintaining Water and Waste Systems on Aircraft

    This topic covers the maintenance of water and waste systems on aircraft, including inspection, testing, and repair procedures. Learners will understand system components, safety protocols, and documentation requirements.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Maintaining Ignition Systems on Aircraft

    This topic covers the maintenance of ignition systems on aircraft, including knowledge of components, procedures, and safety practices. It involves practical skills for inspection, testing, and repair.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Maintaining Lubricating Oil Systems on Aircraft

    This topic covers maintaining lubricating oil systems on aircraft, including practical maintenance tasks and theoretical knowledge. Learners will understand procedures and safety requirements.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Contributing to carrying out lead time analysis

    This topic covers lead time analysis as a lean improvement tool. Learners will identify representative parts, compile profiles, analyse current practice, and plan improvements.

    ETCAL Level 2 Certificate In Business Improvement Techniques

    6 guidance points

    Trying out and proving injection moulds

    Trying out and proving injection moulds ensures they produce quality parts. Learners must set up, test, and adjust moulds to meet specifications.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Producing toolroom components using CNC milling machines

    This topic covers the production of toolroom components using CNC milling machines, including setup, programming, and machining. It also addresses the knowledge of CNC operations, tooling, and quality control.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Setting centre lathes to produce toolroom components

    Setting centre lathes for toolroom components requires precision in adjusting speeds, feeds, and tooling to produce accurate parts. It involves knowledge of lathe operations, materials, and safety.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Contributing to the analysis and selection of parts for improvement

    Contributing to the analysis and selection of parts for improvement involves grouping parts into families, analysing lead/cycle times, and understanding bill of materials to support lean techniques.

    ETCAL Level 2 Certificate In Business Improvement Techniques, ETCAL Level 2 NVQ Diploma in Business Improvement Techniques

    12 guidance points2 criteria

    Extended Mechanical Principles

    This topic covers stress, strain, and deformation in mechanical components, including material response in rotating systems and effects of temperature and thermal expansion. It applies principles to engineering problems.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Working in the Rail Engineering Industry

    This topic covers health and safety, communication, commercial awareness, and work activities in the rail engineering industry. Learners understand risk assessment, workplace responsibilities, and customer expectations.

    ETCAL Level 2 Certificate in Rail Engineering (Technical Knowledge)

    6 guidance points

    Working Efficiently and Effectively as a Rail Track Engineering Operative

    This topic covers the knowledge and skills required to work efficiently and effectively as a rail track engineering operative, including safety, teamwork, problem-solving, and continuous improvement.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Undertake Installation, Enhancement and Renewal of Overhead Line Equipment Earthing and Bonding under Direction

    This topic covers the safe installation, enhancement, and renewal of overhead line equipment earthing and bonding under direction. It emphasises working within authority limits, following health and safety regulations, and using correct drawings and tools.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Establish information for signal engineering maintenance and/or fault finding

    This unit covers how to establish and use technical information for signal engineering maintenance and fault finding. Learners must know how to obtain current, authorised information from relevant sources.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Assist in Preventative and Corrective Maintenance of Traction Cabling Systems

    This topic covers assisting in preventative and corrective maintenance of traction cabling systems in rail engineering. Learners understand procedures, safety, and documentation.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Assist with Maintenance on Railway Electrification Equipment and Components

    This subtopic focuses on assisting with planned and reactive maintenance of railway electrification assets, including overhead line equipment and conductor rails, under strict adherence to industry health and safety protocols. Learners will develop practical competence in supporting isolation procedures, identifying component defects, and recording work accurately, ensuring reliability and safe operation of electrified rail networks.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    7 guidance points

    CAD within engineering

    CAD within engineering involves using computer-aided design software to create technical drawings safely and accurately. This topic covers working safely with display screen equipment, operating CAD systems, and producing drawings to British and ISO standards.

    ETCAL Level 2 Diploma in Engineering (Northern Ireland)

    6 guidance points

    Plate Welding

    This topic covers plate welding techniques including butt welds, fillet welds, and box welds in various positions. Learners will also understand health and safety requirements.

    ETCAL Level 3 Award in Plate Welding: MIG/MAG,TIG,MAA

    6 guidance points

    Principles of Three-phase Electrical Systems

    Three-phase electrical systems are fundamental in industrial power distribution. This topic covers principles, configuration, voltage/current/power relationships, and application of three-phase equipment.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Advanced Techniques in Manual Turning

    This topic covers advanced techniques in manual turning, including principles, equipment, techniques for complex features, and quality control. Learners will understand how to produce precision turned parts and inspect them.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Advanced CNC Turning Operations

    This topic covers advanced CNC turning operations, including equipment, tooling, setup, programming techniques, and inspection. Learners will understand how to produce turned components efficiently and accurately. Process control and quality assurance are key focuses.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Pattern Development for Fabrication

    Pattern development for fabrication involves determining lines of intersection and using triangulation, radial line, and parallel line methods. Learners must produce accurate templates accounting for joint types.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Engineering health and safety

    This element focuses on the critical application of health and safety legislation, environmental regulations, and organisational policies within engineering contexts. Learners develop the competence to identify hazards, comply with legal duties, and implement robust emergency and safe working procedures. The knowledge gained is fundamental to ensuring personal and collective safety, legal compliance, and operational integrity in any engineering role.

    ETCAL Level 3 Diploma in Engineering

    8 guidance points

    TIG welding of aluminium

    This topic covers TIG welding of aluminium, including safe working practices and equipment preparation. Learners will perform welding operations to meet procedure specifications. Evaluating welded joints for conformance is essential.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Pattern development for fabrication

    Pattern development for fabrication involves determining lines of intersection and using parallel line, radial line, and triangulation techniques to create accurate templates for sheet metal work.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Power supply and analogue and digital circuit principles and fault finding

    This unit covers understanding power supply circuits, analogue circuits, digital electronics and data transmission systems, and fault finding on digital circuits and data transmission systems.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Fitting Sub Assemblies and Components to Public Service Vehicles

    This topic covers fitting sub-assemblies and components to public service vehicles, including alignment, fastening, and testing. Learners must know how to interpret technical drawings and follow manufacturer specifications.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland)

    18 guidance points3 criteria

    Making components using hand tools and fitting techniques

    This unit covers making components using hand tools and fitting techniques in engineering. Learners develop practical skills in measuring, cutting, and assembling parts. Emphasis is on accuracy, safety, and following technical drawings.

    ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    6 guidance points

    Using semi-automatic MIG or MAG welding equipment

    This topic covers the safe and effective use of semi-automatic MIG or MAG welding equipment. Learners must demonstrate practical skills and understand the underlying principles.

    ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    6 guidance points

    TIG Welding of Materials

    This topic covers TIG welding power sources, AC/DC currents, electrode polarity, equipment, shielding gases, filler wires, and tungsten electrodes. Learners must understand safe setup and operation for given applications.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Preparing and using lathes for turning operations

    This topic covers preparing and using lathes for turning operations, including setting up workpieces, selecting tools, and performing safe machining. Learners must know how to interpret drawings and achieve required tolerances.

    ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    18 guidance points3 criteria

    Carrying out composite moulding activities

    This topic covers carrying out composite moulding activities, including preparing materials, lay-up, curing, and finishing. It requires knowledge of composite types, mould preparation, and safety procedures.

    ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    6 guidance points

    Preparing and proving CNC fabrication machine tool programs

    Preparing and proving CNC fabrication machine tool programs involves writing, simulating, and testing code to ensure safe and efficient production. This topic covers program structure, toolpath verification, and error correction.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland)

    18 guidance points3 criteria

    Preparing and using manual oxy/fuel gas welding equipment

    Manual oxy/fuel gas welding involves setting up gas equipment, adjusting flame, and welding materials safely. Understanding gas pressures, nozzle sizes, and welding techniques is key to producing strong joints.

    ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    18 guidance points3 criteria

    Maintaining Electrical Equipment/Systems

    This topic covers safe working practices, planning, inspection, diagnosis, maintenance, testing, reporting, and reinstatement for electrical equipment/systems. Learners will understand the full maintenance process.

    ETCAL Level 2 Technical Occupational Entry in Maintenance (Diploma)

    6 guidance points

    Assembling pattern, model and engineering woodwork components

    Assembling pattern, model and engineering woodwork components involves interpreting drawings, selecting materials, and using tools to create precise assemblies. Knowledge includes joinery techniques and quality checks.

    ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    18 guidance points3 criteria

    Principles of welding

    Principles of welding cover fundamentals like joint types and welding processes, application of welding symbols, understanding distortion and metallurgical effects, and methods to determine weld integrity.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Wiring and testing electrical equipment and circuits

    This topic covers wiring and testing electrical equipment and circuits, including knowledge of procedures and practical skills.

    ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    18 guidance points3 criteria

    Producing composite assemblies

    This topic covers the production of composite assemblies, including knowledge of materials, techniques, and safety procedures.

    ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    18 guidance points3 criteria

    Producing engineering project plans

    This unit covers producing engineering project plans, including defining scope, resources, timelines, and risk management. Learners must demonstrate ability to create detailed project plans for engineering projects.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland)

    18 guidance points3 criteria

    Welding Pipe/Tube using Multiple Manual Arc Welding Processes

    This unit covers welding pipe/tube using multiple manual arc welding processes. Learners must demonstrate competence in TIG, MIG, MMA, and flux-cored welding.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    TIG welding of materials

    TIG welding of materials, including safe working practices, equipment preparation, welding operations, and evaluation of welded joints.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Heat Treating Materials for Fabrication Activities

    This topic covers heat treating materials for fabrication activities, including knowledge of processes and their application. Learners will understand how to heat treat materials correctly.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Producing Fillet Welded Joints using a Manual Welding Process

    This topic covers producing fillet welded joints using a manual welding process, including preparation, technique, and quality inspection. It requires practical skill and understanding of welding principles.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Welding Rails using the Aluminothermic Welding Process

    This topic covers the aluminothermic welding process for rails, including preparation, welding procedure, and post-weld inspection. Learners must understand the chemical reaction and safety precautions involved.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Joining Rails using Flash Welding Equipment

    This topic involves joining rails using flash welding equipment, a process used in rail manufacturing and maintenance. Learners must set up equipment, perform welds, and inspect results. Understanding of welding parameters and safety is essential.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Joining Rails using the Aluminothermic Welding Process

    This unit covers joining rails using the aluminothermic welding process. Learners must understand the process, prepare materials, and perform the weld safely.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Cutting and Shaping Materials using CNC Laser Profiling Machines

    This subtopic covers the safe set-up, operation, and maintenance of CNC laser profiling machines to accurately cut and shape engineering materials, emphasizing adherence to specifications and quality standards. It is essential for producing precision components in fabrication and welding environments where exact tolerances are critical to fit-up and weld quality.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    5 guidance points

    Monitoring and Analysing Data from Electronic Circuit Manufacturing Processes

    This topic covers the monitoring and analysis of data from electronic circuit manufacturing processes, including statistical process control and data interpretation. Learners will understand how to use data to improve quality and efficiency in production.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Writing Specifications for Testing Electronic Components or Circuits

    Writing specifications for testing electronic components or circuits ensures consistent quality. This topic covers creating test plans, procedures, and criteria for electronic testing.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Assembling and Fitting Commutators

    This topic covers assembling and fitting commutators, including preparation, assembly techniques, and testing. It requires knowledge of electrical and mechanical principles.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Maintenance of utility systems

    This unit covers the maintenance of utility systems such as water, gas, and electrical supplies. It includes preparation, inspection, maintenance tasks, and reinstatement procedures.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Assembling and Fitting Electrical Rotating Equipment

    This topic covers the assembly and fitting of electrical rotating equipment such as motors and generators. It includes knowledge of procedures, tools, and safety practices required for the task.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Establish an Engineering Design Brief

    An engineering design brief defines the problem, constraints, and requirements for a new product or system. It is the foundation for the design process and must be clear, measurable, and agreed with stakeholders.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Determine the Requirements for Engineering Activities

    This element focuses on the systematic process of identifying, clarifying, and documenting the technical and operational requirements for engineering activities. It involves gathering information from specifications, standards, and stakeholders to ensure all constraints and performance criteria are captured accurately. Practical application includes creating a clear requirements document that guides design, manufacturing, or maintenance tasks, minimizing errors and rework.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    7 guidance points

    Evaluate the Results of Engineering Research

    This topic focuses on evaluating the results of engineering research, including understanding how to assess outcomes and draw conclusions. It is critical for ensuring research validity and application in engineering contexts.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Lead Electrical/Electronic Product Manufacturing or Testing Activities

    This topic involves leading electrical/electronic product manufacturing or testing activities, including understanding processes and managing teams effectively.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Carry out Maintenance Activities on Electrical Equipment

    This unit covers the safe and effective maintenance of electrical equipment, including isolation, testing, and repair. Learners must understand electrical principles and follow procedures to ensure safety and compliance.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Contribute to a team feasibility review of a new product design

    Contributing to a team feasibility review of a new product design involves assessing design viability, cost, and manufacturability. It requires collaboration and analytical skills.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Providing Technical Sales and Marketing Support for Engineering Activities

    This topic involves providing technical sales and marketing support for engineering activities, including understanding customer needs, preparing technical proposals, and supporting marketing campaigns. Learners must know how to communicate technical information effectively.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Contributing to the application of continuous improvement techniques _Kaizen_

    Continuous improvement techniques (Kaizen) focus on small, incremental changes to enhance efficiency and quality. Learners contribute to identifying improvements and implementing them. Understanding the Kaizen cycle and teamwork is essential.

    ETCAL Level 2 NVQ Diploma in Business Improvement Techniques

    6 guidance points

    Contributing to the application of statistical process control _SPC_ procedures

    Statistical Process Control (SPC) uses statistical methods to monitor and control a process, ensuring it operates at its full potential. This topic covers contributing to SPC procedures by collecting data, constructing control charts, and interpreting results to identify variations.

    ETCAL Level 2 NVQ Diploma in Business Improvement Techniques

    6 guidance points

    CNC machining of materials

    This unit covers producing CNC part-programs, setting up CNC machine tools, producing parts, and reinstating the work area. Learners will gain practical skills in CNC machining.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Machining Components using Shaping, Planing or Slotting Machines

    This topic covers machining components using shaping, planing, or slotting machines, including practical skills and knowledge. Learners must demonstrate competence in setup, operation, and safety.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Maintaining Mechanical Equipment within an Engineered System

    Maintaining mechanical equipment within engineered systems involves inspection, lubrication, adjustment, and repair of components such as pumps, conveyors, and gearboxes. Learners must follow maintenance schedules and safety procedures. Knowledge of fault diagnosis is essential.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Maintaining Process Controller Equipment within an Engineered System

    This unit covers maintaining process controller equipment within engineered systems, including fault diagnosis, repair, and knowledge of maintenance procedures.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Machining Components using Vertical Boring Machines

    This topic covers machining components using vertical boring machines, including practical operation and knowledge of processes. Learners must demonstrate competence in setting up and boring components to specification.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Setting Capstan and Turret Lathes for Production

    This topic covers setting capstan and turret lathes for production, including tool setup, workholding, and machine adjustments. Learners must know how to achieve required tolerances and surface finishes.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Machining Components using Grinding Machines

    This topic covers machining components using grinding machines, including practical skills and knowledge of processes, tools, and safety. Learners must demonstrate competence in setting up and operating grinding machines to produce components to specification.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Setting Tool and Cutter Grinding Machines for Production

    Setting tool and cutter grinding machines involves preparing machines for production by selecting appropriate wheels, setting angles, and ensuring safety. Knowledge of grinding processes and machine setup is essential.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Producing Fluid Power Engineering Drawings using Computer Aided Techniques

    This unit covers producing fluid power engineering drawings using computer-aided techniques. Learners will know how to create and produce such drawings, including continued application.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Producing Power Turbine Combustion Assemblies

    This topic covers the practical production of power turbine combustion assemblies and the underpinning knowledge. Learners must demonstrate competence in manufacturing processes and quality checks.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Servicing Anaesthetic and Ventilation Equipment

    This topic covers servicing anaesthetic and ventilation equipment, including knowledge of procedures and safety. Learners demonstrate practical maintenance skills.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Engineering principles

    Engineering principles require interpreting information, differentiating materials, performing calculations, and understanding quality control. These foundations support further engineering study.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Inspecting Mechanical Products

    Inspecting mechanical products involves checking dimensions, surface finish, and functionality against specifications. It requires knowledge of inspection tools, techniques, and quality standards.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Maintaining Compressed Air Systems and Equipment

    This topic covers maintaining compressed air systems and equipment, including knowledge of components, safety procedures, and maintenance techniques. Learners will perform maintenance tasks and understand system operation.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Making Extension Springs using Hand Forming Methods

    Hand forming extension springs involves manually coiling wire around a mandrel to create tension springs. This method requires precise control of coil spacing, diameter, and end loops to meet specifications.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Pipe Bending and Forming by Hand Methods

    This topic covers bending and forming pipe by hand methods, including practical techniques and knowledge of tools, materials, and safety. It is part of mechanical manufacturing engineering.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Carrying Out Fault Diagnosis on Communication-Electronic Systems

    Fault diagnosis on communication-electronic systems involves systematic testing and analysis to identify and rectify faults. Technicians use schematics, test equipment, and logical reasoning to isolate problems and restore functionality.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Repairing Composite Mouldings

    This topic covers repairing composite mouldings, including damage assessment, preparation, and repair techniques. Learners must understand material properties and safety.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Configure Communication-Electronic Systems

    This subtopic focuses on the practical skills and underpinning knowledge required to configure communication-electronic systems according to specifications, including setting up hardware, adjusting parameters, and verifying system performance. Learners must demonstrate competence in configuring systems such as radio frequency (RF) transceivers, telemetry equipment, or networked communication devices within an engineering maintenance context. The unit prepares individuals for real-world tasks where precise configuration directly impacts system reliability and operational safety.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    7 guidance points

    Maintaining Electrical Equipment

    This topic covers the maintenance of electrical equipment, including inspection, testing, and repair procedures. Learners will develop skills in fault diagnosis and safe working practices.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Carrying Out Fault Diagnosis on Instrumentation and Control Equipment and Circuits

    This topic covers fault diagnosis on instrumentation and control equipment. Learners must demonstrate systematic troubleshooting skills and knowledge of diagnostic techniques.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Overhauling Industrial Power Turbine Combustion Assemblies

    Overhauling industrial power turbine combustion assemblies involves disassembly, inspection, repair, and reassembly of components to manufacturer specifications, ensuring safety and performance.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Assembling mechanical components

    This topic covers the assembly of mechanical components, including reading technical drawings, selecting tools, and following procedures. Learners will develop practical skills to assemble parts accurately and safely.

    ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    6 guidance points

    Overhauling Gearbox Assemblies

    This unit covers overhauling gearbox assemblies in mechanical manufacturing. Learners will disassemble, inspect, repair, and reassemble gearboxes to specification.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Carrying Out Fault Diagnosis on Electronic Equipment and Circuits

    This topic covers fault diagnosis on electronic equipment and circuits. Learners will apply systematic diagnostic techniques and understand circuit principles.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Carrying Out Radiographic Testing Activities

    This topic covers carrying out radiographic testing activities, including knowledge of procedures, safety, and interpretation of results.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Making Strip Spring Components using Shearing Machines

    This topic covers the skills and knowledge required to make strip spring components using shearing machines. Learners will understand material selection, machine setup, cutting operations, and quality inspection.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Bending Strip Spring Components using Press Brakes

    This topic covers the skills to bend strip spring components using press brakes, including setup, tooling selection, and process control. Learners must understand material properties, bend allowances, and quality checks.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Producing Operating Programs for Industrial Robots

    This topic covers the production of operating programs for industrial robots, including programming methods, safety considerations, and testing. Learners must demonstrate knowledge and practical skills in creating and verifying robot programs.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Producing Off-line Programs for NC/CNC Laser Profiling Machines

    This topic covers producing off-line programs for NC/CNC laser profiling machines, including programming techniques and knowledge of the process for engineering technical support.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Producing Off-line Programs for NC/CNC Milling Machines

    Producing off-line programs for NC/CNC milling machines involves creating code to control machine operations. Learners must know programming techniques and be able to generate efficient programs.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Setting CNC Optical Grinding and Polishing Machines for Production

    This topic covers setting CNC optical grinding and polishing machines for production, including knowledge of machine setup, tooling, and parameters. Learners must demonstrate practical skills in preparing machines for manufacturing.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Vacuum Coating Optical Materials

    Vacuum coating optical materials involves applying thin films under vacuum to enhance optical properties. This topic covers practical coating skills and knowledge of the process.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Using manual flame brazing and soldering equipment

    This topic covers the use of manual flame brazing and soldering equipment in engineering operations. It includes practical skills and knowledge of safety procedures, equipment setup, and joint preparation.

    ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    6 guidance points

    Machining Components using CNC Vertical Boring Machines

    This subtopic focuses on the practical skills and underpinning knowledge required to safely and accurately machine components using CNC vertical boring machines. Learners will develop competence in setting up workpieces, selecting tooling, inputting or editing CNC programs, and verifying machined features to engineering specifications. The application is critical in sectors such as aerospace, automotive, and heavy engineering where large cylindrical or disc-type components demand high precision and surface finish.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Leading the application of Six Sigma metrics to a project

    This topic covers leading the application of Six Sigma metrics to a project, including data collection, analysis, and interpretation. Learners must demonstrate how to use metrics to drive process improvement.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Bonding Composite Mouldings

    This topic covers the bonding of composite mouldings, including surface preparation, adhesive selection, and curing processes. Learners will understand how to achieve strong, durable bonds in composite manufacturing.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering , ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    12 guidance points2 criteria

    Operating Infra-Red/Special Material Lens Process Machines

    Operating Infra-Red/Special Material Lens Process Machines involves setting up, operating, and monitoring machines that process lenses made from special materials. Knowledge of machine controls, safety, and quality checks is required.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Operating Optical Plastic Process Machines

    This topic involves operating optical plastic process machines used in manufacturing. It covers machine setup, operation, and knowledge of processes for producing optical plastic components.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Develop and evaluate operational plans for own area of responsibility

    Learners align area objectives with organisational goals, implement operational plans, and monitor/evaluate performance. This ensures effective management and continuous improvement.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Prepare for and support quality audits

    This element focuses on the critical role of maintaining quality assurance within engineering manufacturing environments. It develops the competence to interpret and apply quality standards, monitor work processes for compliance, and proactively prepare for internal or external audits. The skills gained ensure that candidates can effectively engage with auditors to support continuous improvement and uphold the integrity of manufacturing operations.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    9 guidance points

    Commissioning Fluid Power Equipment and Systems

    This topic covers the commissioning of fluid power equipment and systems, including practical skills and theoretical knowledge. It involves testing, adjusting, and ensuring systems operate to specification.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Commissioning Compressed Air Equipment and Systems

    Commissioning compressed air equipment and systems involves validating the installation against design specifications, ensuring safe and efficient operation under normal and peak loads, and verifying that all components (compressors, dryers, receivers, pipework) function harmoniously. Learners must demonstrate the ability to perform pre-commissioning checks, execute start-up procedures, measure performance parameters, and produce accurate commissioning reports, aligning with industry standards such as BCAS guidelines and relevant health and safety regulations.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    8 guidance points

    Commissioning Refrigeration Equipment and Systems

    This element covers the systematic process of verifying that refrigeration equipment and systems perform safely and efficiently following installation. It involves checking system integrity, refrigerant charge, control settings, and thermal performance against design specifications. Effective commissioning ensures regulatory compliance, energy efficiency, and optimal system longevity, critical for maintaining product quality and reducing operational costs.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    10 guidance points

    Preparing and using CNC machining centres

    Preparing and using CNC machining centres involves setting up, programming, and operating CNC machines to produce components. Knowledge of safety, tooling, and quality control is essential.

    ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    18 guidance points3 criteria

    Performing Engineering Software Configuration Management

    Engineering software configuration management involves controlling changes to software items throughout their lifecycle. It ensures traceability, integrity, and consistency of software products.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    4 guidance points

    Installing Aircraft Mechanical Fasteners into Composite and/or Metallic Components

    Installing aircraft mechanical fasteners into composite or metallic components requires knowledge of fastener types, installation techniques, and quality control. Learners must select correct fasteners and use proper tools.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Producing Composite and/or Metallic Aircraft Sub-Assemblies

    This unit covers producing composite and metallic aircraft sub-assemblies, including preparation, assembly, and inspection. Learners must demonstrate practical skills and knowledge of materials, tools, and quality standards.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Producing Aircraft Piston Engine Assemblies

    This subtopic covers the practical skills and theoretical knowledge required to assemble aircraft piston engines in accordance with approved maintenance data and safety standards. Learners must demonstrate proficiency in interpreting technical drawings, selecting appropriate tools, and applying correct torque values while adhering to strict quality control and airworthiness regulations. The assembly process demands meticulous attention to component compatibility, cleanliness, and verification procedures to ensure reliable engine performance and compliance with EASA/FAA standards.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    7 guidance points

    Producing Aircraft Engine Major Assemblies

    This topic covers producing aircraft engine major assemblies in aeronautical engineering. Learners will understand and apply techniques to assemble engine components to required standards.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Testing Aircraft Pneumatic Systems

    Testing aircraft pneumatic systems ensures safety and functionality. Technicians must follow procedures to check pressure, leaks, and component operation. Knowledge of system schematics and test equipment is essential.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Testing Aircraft Environmental Systems

    This topic covers testing aircraft environmental systems, including pressurisation, air conditioning, and oxygen systems. Learners must know how to perform tests safely and interpret results to ensure system functionality.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Installing Aircraft Radar Systems

    This element covers the practical installation and knowledge underpinning aircraft radar systems, focusing on safety, compliance, and functional testing. Learners must demonstrate the ability to interpret technical data, handle sensitive equipment, and perform installations to airworthiness standards, ensuring system integration and operational readiness.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Installing Aircraft Electro-Optical and Infrared Systems

    This topic covers the installation of electro-optical and infrared systems on aircraft, including handling, mounting, alignment, and testing. Learners must understand system specifications, safety protocols, and integration procedures.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Testing Installed Aircraft Assisted Escape Systems _AAES_

    Testing installed aircraft assisted escape systems (AAES) ensures they function correctly in emergencies. This topic covers inspection, functional testing, and safety procedures for ejection seats and similar systems.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Carrying Out Tests on Avionic Indication and Gauging Components of Aircraft Systems

    This topic covers testing avionic indication and gauging components in aircraft systems. It includes practical test procedures and theoretical knowledge of testing methods.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Carrying Out Tests on Aircraft Flight Guidance and Control Systems

    This unit covers testing aircraft flight guidance and control systems. It requires knowledge of test procedures, safety precautions, and system functionality.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Carrying Out Fault Diagnosis on Aircraft Airframe, Mechanical Components and Systems

    This unit covers fault diagnosis on aircraft airframe, mechanical components, and systems, using systematic techniques and specialised tools. Learners must interpret technical data and ensure airworthiness.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Carrying Out Tests on Aircraft Control Systems

    This element covers the practical skills and theoretical knowledge required to systematically test aircraft control systems, including pre-test checks, functional testing, fault diagnosis, and post-test documentation. Learners are expected to demonstrate safe working practices, correct use of test equipment, and the ability to interpret results against aircraft maintenance manuals and airworthiness standards. The focus is on ensuring control systems respond accurately and reliably to pilot inputs, contributing to overall flight safety.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    8 guidance points

    Carrying Out Tests on Aircraft Pneumatic and Vacuum Systems

    This topic involves testing aircraft pneumatic and vacuum systems to ensure they function correctly and safely. Learners must know test procedures, interpret results, and identify faults.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Overhauling Aircraft Gas Turbine Engine Combustion Assemblies

    This topic involves overhauling aircraft gas turbine engine combustion assemblies, including disassembly, inspection, and reassembly. Learners must follow approved data and safety practices.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Overhauling Aircraft Gas Turbine Engine Turbine Assemblies

    This topic covers overhauling aircraft gas turbine engine turbine assemblies, including disassembly, inspection, repair, and reassembly. It requires knowledge of procedures, tooling, and safety regulations.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Overhauling Components of Aircraft Oxygen Equipment

    This topic involves overhauling components of aircraft oxygen equipment, including disassembly, inspection, repair, and reassembly. Learners must know procedures and safety regulations.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Working efficiently and effectively in engineering

    Working efficiently and effectively in engineering involves planning, time management, and quality control. Learners must understand how to organise work, use resources wisely, and communicate effectively.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering , ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    12 guidance points2 criteria

    Using and interpreting engineering data and documentation

    This topic covers using and interpreting engineering data and documentation, including drawings, specifications, and technical manuals. It emphasizes accuracy, compliance, and communication of information.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering , ETCAL Level 3 NVQ Diploma in Engineering Toolmaking , ETCAL Level 3 NVQ Diploma in Aeronautical Engineering +7 more

    63 guidance points10 criteria

    Working Effectively, Efficiently and Sustainably in Engineering

    This topic covers the essential principles of working effectively, efficiently, and sustainably in engineering, including understanding roles, business goals, waste impact, legal requirements, and recycling operations.

    ETCAL Level 2 Technical Occupational Entry in Fabrication and Welding (Diploma), ETCAL Level 2 Technical Occupational Entry in Machining (Diploma) , ETCAL Level 2 Technical Occupational Entry in Maintenance (Diploma) +1 more

    24 guidance points4 criteria

    Preparing and using industrial robots

    Industrial robots are automated, programmable machines used in manufacturing. Preparation involves safety checks, programming, and setup. Use requires monitoring and troubleshooting during operation.

    ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland)

    18 guidance points3 criteria

    Overhauling Components of Aircraft Flight Guidance and Control Equipment

    This unit covers the overhaul of components of aircraft flight guidance and control equipment. Learners will gain practical skills and knowledge for maintaining and repairing these critical systems.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Producing Aeronautical Electrical Engineering Drawings using Computer Aided Techniques

    This topic covers producing aeronautical electrical engineering drawings using computer-aided techniques. Learners will develop skills in CAD software to create accurate technical drawings.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Implementing Quality Assurance Systems in an Aeronautical Engineering Environment

    Implementing quality assurance systems in aeronautical engineering ensures compliance with industry standards. This topic covers practical implementation and theoretical knowledge of QA processes.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Producing Aircraft Composite Mouldings using Resin Infusion Laminating Techniques

    This topic covers producing aircraft composite mouldings using resin infusion laminating techniques. Learners must know the process, materials, and quality standards required in aeronautical engineering.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Identifying Defects in Aircraft Composite Mouldings

    This subtopic focuses on the systematic identification of manufacturing and in-service defects in aircraft composite mouldings, including delamination, voids, porosity, fibre misalignment, and impact damage. It underpins quality assurance and airworthiness by enabling technicians to recognise, classify, and document anomalies using visual, tactile, and non-destructive testing methods as per aerospace standards.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Lifting and Trestling/Shoring Aircraft for Maintenance/Repair Operations

    This element covers the critical procedures for safely lifting aircraft using jacks, hoists, or slings, and securing them on trestles or shores for maintenance or repair. It emphasises adherence to aircraft maintenance manual (AMM) instructions, structural limitations, and safety protocols to prevent damage or injury. Mastery ensures the aircraft is stable and accessible for subsequent work, a foundational competency in aeronautical engineering.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Maintaining Reciprocating Engine Turbo-Supercharging Systems on Aircraft

    This topic covers the maintenance of reciprocating engine turbo-supercharging systems on aircraft, including inspection, testing, and repair. Learners must understand system components, operation, and safety procedures.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Maintaining mould, press tool or die equipment

    This topic covers the maintenance of mould, press tool, or die equipment, including inspection, repair, and knowledge of maintenance procedures. Learners will develop skills to keep tooling in optimal condition.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Setting a range of machines to produce toolroom components

    This topic covers setting up a range of machines to produce toolroom components. Learners must demonstrate practical setup skills and understand the knowledge behind machine setting for precision engineering.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Machining toolroom components using electro-discharge machines

    This topic covers machining toolroom components using electro-discharge machines (EDM), including both practical skills and theoretical knowledge. It involves setting up, operating, and maintaining EDM equipment to produce precision components.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Loading and proving CNC machine tool programs

    This unit focuses on loading and proving CNC machine tool programs to ensure correct operation. Learners will gain knowledge of program verification, tooling setup, and safe proving procedures.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Contributing to the creation of standard operating procedures _SOP_

    This topic covers standardisation, standard operating procedures (SOPs), and their role in business improvement. Learners will understand how to create, review, and revise SOPs to enhance competitiveness.

    ETCAL Level 2 Certificate In Business Improvement Techniques, ETCAL Level 2 NVQ Diploma in Business Improvement Techniques

    12 guidance points2 criteria

    Basic Welding Techniques

    This topic covers basic welding techniques including producing beads on plate, lap fillet, tee fillet, and corner welds in flat and horizontal positions. Learners must understand safety requirements and demonstrate competent welding skills.

    ETCAL Level 1 Certificate of Introduction to Welding

    6 guidance points

    Undertake Replacement of Permanent Way Assets and Components

    This topic covers understanding how to replace permanent way assets and components in rail engineering, including procedures, safety, and quality standards. It is competency-based for rail workers.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Undertake Overhead Line Equipment Small Part Steelwork Installation under Direction

    Installing overhead line equipment small part steelwork involves working safely under direction, following documentation, and using correct tools and methods. Understanding terminology and procedures is key.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Reinstate the Work Area After Signal Engineering Activities

    This topic covers reinstating the work area after signal engineering activities, focusing on health and safety, access requirements, tool storage, and record keeping. Learners must follow procedures and complete work records.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Establish Information for Telecoms Engineering Maintenance and/or Fault Finding

    This topic focuses on how to obtain and extract technical information from various sources for telecoms maintenance and fault finding. Learners must understand how to access manuals, schematics, and databases to support their work.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Working in a Maintenance Repair Environment

    Working in a maintenance repair environment requires understanding health and safety legislation, roles, and responsibilities. It covers risk assessment, safe systems of work, and environmental management procedures. Practical application of safety measures is key.

    ETCAL Level 3 Certificate in Repair and Maintenance Engineering

    6 guidance points

    Manufacturing components using hand skills (Fitting)

    This topic covers manufacturing components using hand fitting skills. Learners must understand safe working practices, interpret engineering drawings, and perform fitting processes. Practical skills include measuring, marking, cutting, and assembling components.

    ETCAL Level 2 Diploma in Engineering (Northern Ireland)

    6 guidance points

    Manufacturing Sheet Metal parts and assemblies

    This topic covers manufacturing sheet metal parts and assemblies, including safe working practices, reading engineering drawings, marking out, forming, and assembling components to quality standards.

    ETCAL Level 2 Diploma in Engineering (Northern Ireland)

    6 guidance points

    Engineering Materials: Properties and Industrial Uses

    This topic covers engineering materials, including types, structures, properties, and testing methods. Learners will understand how material selection impacts performance in manufacturing and engineering applications.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Engineering Business Operations and Strategy

    This unit covers engineering business operations and strategy, including business functions, cost/quality/resource effectiveness, continuous improvement, and commercial factors. Learners understand strategic decisions.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Mechanical Measurement and Inspection

    This topic covers mechanical measurement and inspection, including measurement systems, standards, tolerances, and the use of inspection tools. Learners must understand inspection procedures and how to interpret results to ensure product quality.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Advanced Techniques in Manual Milling

    Advanced manual milling involves using complex setups like dividing heads and digital readouts. Producing features such as gears and slots requires precise calculations and tool selection. Inspection ensures accuracy and defect prevention through proper techniques.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Pipe and Tube Fabrication

    This topic covers pipe and tube fabrication, including specifications, preparation, cutting, bending, forming, and joining principles. Learners will understand inspection methods and defect prevention for fabrications.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Preparing and using CNC fabrication machinery

    This unit covers preparing and using CNC fabrication machinery, including setting up, operating, and maintaining the equipment. Learners must demonstrate safe working practices and produce components to specification.

    ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    20 guidance points3 criteria

    Forming and assembling electrical cable enclosure and support systems

    Forming and assembling electrical cable enclosure and support systems involves bending, cutting, and installing cable trays, conduits, and supports. It requires knowledge of safe working practices and system specifications.

    ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 NVQ Diploma in Performing Engineering Operations

    18 guidance points3 criteria

    Producing components by rapid prototyping techniques

    This topic covers producing components by rapid prototyping techniques such as 3D printing and additive manufacturing. Learners will understand the process from design to finished part, including material selection and post-processing.

    ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    18 guidance points3 criteria

    Producing cast components by manual means

    This topic covers producing cast components by manual means, including pattern making, moulding, melting, and pouring. It requires knowledge of casting processes and safety procedures.

    ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    18 guidance points3 criteria

    Using computer software packages to assist with engineering activities

    This topic covers the use of computer software packages to assist with engineering activities. Learners will know how to use software for design, analysis, and documentation. Practical skills include CAD, spreadsheets, and simulation tools.

    ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 NVQ Diploma in Performing Engineering Operations

    18 guidance points3 criteria

    Developing and Marking Out Templates for Metalwork

    This unit covers developing and marking out templates for metalwork. Learners will know how to create and use templates accurately.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Cutting Plate and Sections using Shearing Machines

    Cutting plate and sections using shearing machines requires knowledge of machine setup, material properties, and safety procedures. Precision and adherence to specifications are critical in fabrication engineering.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering , ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    12 guidance points2 criteria

    Carrying out heat treatment of engineering materials

    Heat treatment processes alter the physical and mechanical properties of engineering materials. This topic covers common methods like annealing, quenching, and tempering, and their effects on material hardness and toughness.

    ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    18 guidance points3 criteria

    Restore Rails to Operational Condition using an Arc Welding Process

    Restoring rails to operational condition using arc welding involves preparing, welding, and inspecting rail repairs. Learners must know the process and safety requirements.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering , ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    12 guidance points2 criteria

    Operating CNC Fabrication Equipment

    Operating CNC fabrication equipment involves setting up, programming, and monitoring computer-controlled machines to cut, shape, or form materials. It requires understanding of machine controls, tooling, and safety protocols to produce accurate components.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Joining Materials by Manual Torch Brazing and Soldering

    Manual torch brazing and soldering join metals using a filler metal melted by a gas torch. It requires proper joint preparation, flux application, and controlled heating. Safety procedures and correct filler selection are essential for strong joints.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Cutting and Shaping using CNC Plasma or Gas Cutting Machines

    This topic covers cutting and shaping materials using CNC plasma or gas cutting machines. It includes knowledge of machine setup, operation, and safety procedures in fabrication and welding engineering.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Slinging, Lifting and Moving Materials and Components

    This topic covers slinging, lifting, and moving materials and components, including safe practices, equipment selection, and load handling. Learners must be able to sling, lift, and move materials safely.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering , ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    12 guidance points2 criteria

    Processing Electronic Components within the Manufacturing System

    Processing electronic components within the manufacturing system encompasses the practical skills and underpinning knowledge required to handle, assemble, and test electronic components in an industrial setting. This includes adhering to health and safety protocols, interpreting technical documentation, and applying quality assurance standards to ensure reliable electronic assemblies. Mastery of these processes is essential for efficient production and maintenance of electronic systems across various sectors.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    5 guidance points

    Balancing Assembled Rotors or Armatures

    This topic covers the balancing of assembled rotors or armatures in electrical engineering. Learners will understand balancing principles, procedures, and apply techniques to ensure smooth operation.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Mounting Electrical Components in Enclosures

    This unit covers the safe and effective mounting of electrical components within enclosures. Learners will understand the principles and techniques required to secure components correctly.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Create Engineering Designs

    This unit covers creating engineering designs, from concept to detailed drawings. Learners will understand design principles, processes, and how to produce designs that meet specifications.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Specify Methods and Procedures to Achieve Engineering Requirements

    Specifying methods and procedures for engineering requirements involves understanding how to define processes that meet technical and quality standards. This ensures efficient and safe engineering manufacture.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Develop a Strategy for the Engineering Design Process

    Developing a strategy for the engineering design process involves planning, resource allocation, and risk management to achieve design objectives. This requires understanding of design methodologies and project management.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Carry out Maintenance Activities on Fluid Power Equipment

    This topic focuses on carrying out maintenance activities on fluid power equipment, including understanding maintenance procedures, safety requirements, and fault diagnosis. Learners must demonstrate practical skills in maintaining hydraulic and pneumatic systems.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Determine Welding and Related Technical Requirements to Achieve Objectives

    This topic covers how to determine welding and related technical requirements to meet project objectives. It involves interpreting specifications, selecting appropriate processes, and ensuring compliance with standards.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Solve Welding Problems in Production

    Solving welding problems in production requires understanding common defects such as porosity, cracking, and distortion, and applying corrective measures. Knowledge of welding processes, materials, and quality control is essential.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Produce and evaluate conceptual design options for new products

    This topic involves generating and evaluating conceptual design options for new products. It covers the design process, from initial ideas to final selection based on criteria.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Using and Maintaining Business Procedures and Protocols in an Engineering Environment

    This topic covers using and maintaining business procedures and protocols in an engineering environment. Learners will understand how to follow and improve procedures to ensure efficiency and compliance.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Principles of composites manufacture

    Principles of composites manufacture covers manufacturing processes, defects, non-destructive testing, quality systems, and practical fabrication. Learners plan, make, and test composite components.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Contributing to the development of visual management systems

    This element focuses on enabling learners to actively contribute to the creation and refinement of visual management systems within a business environment, aiming to enhance transparency, reduce waste, and support continuous improvement. Practical application involves using tools such as 5S, Andon systems, and visual boards to make information immediately accessible and to foster a culture of shared responsibility for efficiency.

    ETCAL Level 2 NVQ Diploma in Business Improvement Techniques

    6 guidance points

    Contributing to the application of failure modes and effects analysis _FMEA_

    This element focuses on equipping learners with the skills to actively participate as a team member in Failure Modes and Effects Analysis (FMEA), a structured risk assessment tool used to identify potential failures in products or processes, evaluate their consequences, and prioritise improvement actions. Learners will develop competence in contributing to FMEA sessions by helping to list failure modes, assess severity, occurrence, and detection ratings, and propose corrective measures, all while following standardised worksheets and business improvement protocols. The practical application lies in supporting continuous improvement initiatives across manufacturing, engineering, or service environments, directly contributing to enhanced quality, safety, and customer satisfaction.

    ETCAL Level 2 NVQ Diploma in Business Improvement Techniques

    8 guidance points

    General Welding

    This unit covers safe working practices, planning, setting up welding equipment, producing welds, and identifying weld defects. Learners will gain knowledge of general welding techniques and quality standards.

    ETCAL Level 2 Technical Occupational Entry in Fabrication and Welding (Diploma)

    6 guidance points

    Setting Gear Cutting Machines for Production

    Setting gear cutting machines for production requires knowledge of machine setup, tooling, and process parameters. Learners demonstrate practical skills to produce gears to specification safely and efficiently.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Machining Components using Gear Grinding Machines

    This subtopic covers the practical skills and theoretical knowledge required to set up, operate, and monitor gear grinding machines for producing precision gears to engineering specifications. Learners will gain competence in selecting and dressing grinding wheels, setting machine parameters, and conducting in-process inspection to ensure dimensional accuracy, surface finish, and gear quality. The focus is on applying these skills in a mechanical manufacturing environment to produce components that meet strict tolerances.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    12 guidance points

    Operating Multi-Spindle Automatic Turning Machines

    This topic covers operating multi-spindle automatic turning machines, including setup, operation, and knowledge of processes. Learners will demonstrate competence in producing components safely and efficiently.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Operating Gear Cutting Machines

    This topic covers the operation of gear cutting machines, including setup, cutting processes, and knowledge of machine parameters. Learners must demonstrate safe and accurate production of gears.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Setting Special-Purpose Machines for Production

    Setting special-purpose machines for production involves adjusting and calibrating machines to produce specific components. It requires knowledge of machine settings, tooling, and quality checks to ensure efficient production.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Carrying Out Preventative Planned Maintenance on Communication-Electronic Systems

    Preventative planned maintenance on communication-electronic systems involves scheduled inspections, cleaning, and component replacements to ensure reliability and prevent failures. This topic covers both practical maintenance tasks and the underpinning knowledge required to perform them safely and effectively.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Overhauling Components of Pneumatic, Vacuum or Compressed Air Equipment

    Overhauling components of pneumatic, vacuum or compressed air equipment involves disassembly, inspection, repair, and reassembly. Engineers must know the principles of these systems and follow safe working practices. The process restores equipment to operational condition.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Setting Metal Spinning Machines for Production

    Setting metal spinning machines for production requires knowledge of machine setup, tooling selection, and material properties to produce accurate components. Operators must follow safe procedures and adjust settings to achieve quality output.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Carrying Out Tests on Overhauled Piston Engines _Fixed Dynamometer_

    This unit covers carrying out tests on overhauled piston engines using a fixed dynamometer. Learners will demonstrate practical skills and knowledge of testing procedures, including setup, operation, and interpretation of results.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Assembling Small Bore Non-Ferrous Pipework

    This topic focuses on assembling small bore non-ferrous pipework in mechanical manufacturing engineering. Learners must demonstrate practical skills and knowledge of assembly techniques and safety.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Manufacturing Components using Hand Fitting Skills

    This unit covers safe working practices, planning, and the production of components using hand fitting skills. Learners will use measuring equipment to inspect quality and ensure components meet specifications.

    ETCAL Level 2 Technical Occupational Entry in Machining (Diploma)

    6 guidance points

    General maintenance engineering applications

    This topic covers general maintenance engineering applications, including routine inspection, lubrication, and replacement of components. Learners must understand safety procedures and be able to carry out maintenance tasks on mechanical and electrical systems.

    ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 NVQ Diploma in Performing Engineering Operations

    18 guidance points3 criteria

    Grinding Spring Ends by Hand

    This topic covers grinding spring ends by hand, including knowledge of techniques, safety, and quality checks.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Producing Composite Mouldings using Pre-Preg Laminating Techniques

    This topic covers producing composite mouldings using pre-preg laminating techniques. It includes knowledge of materials, lay-up procedures, curing, and quality control for composite parts.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Applying Finishes to Composite Mouldings

    This topic covers applying finishes to composite mouldings, including surface preparation, application techniques, and knowledge of materials and safety procedures.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Servicing Dental Equipment

    This topic covers servicing dental equipment, including inspection, maintenance, and repair. It requires knowledge of specific dental equipment, safety, and documentation.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Modifying or Rewiring Electrical Circuits

    This topic covers modifying or rewiring electrical circuits safely and effectively. Learners must understand circuit principles, follow wiring regulations, and apply practical skills to alter existing circuits.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Producing Replacement Components for Overhauling Activities

    This topic covers producing replacement components for overhauling activities in mechanical manufacturing engineering. It includes understanding specifications, selecting materials, and using appropriate machining techniques to create components that meet required tolerances.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Setting Automatic Hot Wire Compression Spring Making Machines for Production

    Setting automatic hot wire compression spring making machines requires precise adjustment of wire feed, coiling, and cut-off mechanisms. It demands knowledge of machine controls and spring specifications.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Carrying Out Heat Treatment of Springs

    This topic covers the heat treatment of springs, including processes like hardening, tempering, and annealing. Learners will understand how to achieve desired mechanical properties in springs.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Monitoring Engineering Activities

    Monitoring Engineering Activities involves overseeing engineering processes to ensure quality and safety. Learners understand how to monitor activities and apply knowledge to maintain standards.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support , ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    12 guidance points2 criteria

    Health, Safety and Sustainability in Engineering and Manufacturing

    This topic covers health and safety responsibilities, working safely in engineering and manufacturing environments, and sustainability practices. Learners understand legal duties, risk assessment, and environmental impact reduction.

    ETCAL Level 2 Foundation Apprenticeship in Engineering and Manufacturing

    6 guidance points

    Organising and managing engineering operations

    This topic covers organising and managing engineering operations, including scheduling activities, cost analysis, and applying research methods to support installation, production, and maintenance. Learners will develop skills to plan and control engineering processes effectively.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Setting and Operating Manual Milling Machines

    Manual milling machines are used to shape metal components. This topic covers safe working practices, planning, milling operations, and quality inspection using measuring equipment. Learners must demonstrate practical skills and accuracy checks.

    ETCAL Level 2 Technical Occupational Entry in Machining (Diploma)

    6 guidance points

    Control of Moving Parts Using Fluid Power (Hydraulics/Pneumatics)

    Fluid power systems use hydraulics or pneumatics to control moving parts. This topic covers safe working, reading engineering drawings, assembling circuits, and fault-finding.

    ETCAL Level 2 Technical Occupational Entry in Maintenance (Diploma)

    6 guidance points

    Machining Components using CNC Optical Grinding and Polishing Machines

    This unit covers machining components using CNC optical grinding and polishing machines. Learners must know how to set up, operate, and maintain these machines to produce precision components.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Carrying out engineering activities efficiently and effectively

    This topic covers working efficiently and effectively in engineering, including planning, time management, and quality standards. Learners must demonstrate understanding of safe working practices and continuous improvement.

    ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    12 guidance points2 criteria

    Carrying Out Fault Diagnosis on Engineering Plant and Equipment

    Fault diagnosis on engineering plant and equipment involves systematic identification and rectification of faults using logical procedures and diagnostic tools. It requires understanding of equipment operation, safety protocols, and documentation of findings.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Developing and Maintaining Effective Customer Relationships

    Developing and Maintaining Effective Customer Relationships covers skills and knowledge for building positive customer interactions in engineering technical support. Learners develop communication, problem-solving, and relationship management skills.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Inspecting Optical Components using Mechanical Instruments

    Inspecting optical components using mechanical instruments requires knowledge of inspection techniques and instrument use. This topic covers both practical inspection and theoretical understanding.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Carrying Out Laser/Optical Metrology

    This topic covers the use of laser and optical metrology equipment for precision measurement in mechanical manufacturing. Learners will develop skills to carry out measurements and understand the underlying principles.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Leading the application of Six Sigma methodology to a project

    This topic covers leading a Six Sigma project, including defining project scope, managing teams, and using advanced statistical tools. It requires knowledge of DMAIC and leadership skills to drive process improvement.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Repairing Electronic Equipment

    This topic covers the repair of electronic equipment, including fault diagnosis, component replacement, and testing. Learners will develop practical skills and theoretical knowledge relevant to engineering maintenance.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Machining Components using CNC Gear Cutting Machines

    Machining components using CNC gear cutting machines involves setting up, programming, and operating machines to produce gears. Knowledge of gear types, cutting tools, and quality checks is required. Precision and adherence to specifications are key.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Machining Components using CNC Machining Centres

    This unit covers setting up and operating CNC machining centres to produce components to specification. Learners must demonstrate knowledge of machine setup, programming, and quality control.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Manufacturing Components using Hand Fitting Skills (for Maintenance)

    This topic covers safe working practices, planning, producing components using hand fitting skills, and using measuring equipment for quality inspection in a maintenance context.

    ETCAL Level 2 Technical Occupational Entry in Maintenance (Diploma)

    6 guidance points

    Testing Fluid Power Equipment and Systems

    Testing fluid power equipment and systems involves verifying performance, safety, and compliance with specifications. This includes knowledge of test procedures, equipment, and interpretation of results.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Operating Gear Grinding Machines

    Operating gear grinding machines requires knowledge of machine setup, operation, and safety. Learners must demonstrate competence in producing gears to specification.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Operating CNC Milling Machines

    This unit covers the operation of CNC milling machines, including setup, programming, and safe operation. Learners will demonstrate competence in machining components to specification.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Assembling Pipework Components to Mechanical Equipment

    Assembling Pipework Components to Mechanical Equipment covers the practical assembly and theoretical knowledge of joining pipework to mechanical systems.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Producing Composite Assemblies

    Producing composite assemblies involves layering materials to create strong, lightweight structures. Knowledge of materials, curing processes, and quality control is required.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Operating Optical Glass Lens Process Machines

    This topic covers operating optical glass lens process machines, including setup, operation, and knowledge of processes. Learners demonstrate practical skills and understanding of machine operation.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Support individuals to develop and take responsibility for their performance

    This topic covers supporting individuals to develop and take responsibility for their performance, including agreeing development needs, creating plans, implementing them, and evaluating progress. It develops coaching and mentoring skills.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Handing Over and Confirming Completion of Installation or Commissioning Activities

    This topic covers the handover and confirmation of completion for installation or commissioning activities. Learners must demonstrate the ability to document work, obtain sign-off, and communicate effectively with stakeholders.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Installing Electrical/Electronic Equipment

    This unit covers installation of electrical/electronic equipment, including planning, mounting, wiring, and testing. Learners must follow specifications and safety regulations.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Installing Air Conditioning and Ventilation Equipment

    This unit covers installing air conditioning and ventilation equipment. Learners demonstrate practical installation skills and knowledge of procedures.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Joining Materials using Brazing Machines

    This unit covers joining materials using brazing machines, including setup, operation, and quality checks. Learners must understand brazing principles, filler materials, and safety procedures.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Engineering Mathematics and Science Principles

    This topic covers essential mathematics and science principles for engineering, including arithmetic, trigonometry, geometry, and engineering science terminology. It also addresses the effects of temperature changes on materials and the properties of engineering materials.

    ETCAL Level 2 Technical Occupational Entry in Fabrication and Welding (Diploma), ETCAL Level 2 Technical Occupational Entry in Machining (Diploma) , ETCAL Level 2 Technical Occupational Entry in Maintenance (Diploma) +1 more

    24 guidance points4 criteria

    Commissioning Emergency Electrical Power Generation Equipment and Systems

    Commissioning emergency electrical power generation equipment involves installing, testing, and verifying backup power systems. It covers safety protocols, load testing, and integration with existing systems.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Commissioning Environmental Pollution Control Equipment and Systems

    This topic covers commissioning environmental pollution control equipment and systems, including preparation, testing, and documentation. It requires knowledge of regulations and safe working practices.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Determining Engineering Software Requirements

    This unit covers determining engineering software requirements, including the process of identifying, specifying, and documenting software needs for engineering applications.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Performing Engineering Software Acquisition

    This topic involves performing engineering software acquisition, including practical steps and the knowledge required to select, install, and configure software correctly.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    4 guidance points

    Producing Aircraft Detail Assemblies

    Producing Aircraft Detail Assemblies involves manufacturing precision components for aircraft, requiring knowledge of materials, tools, and assembly techniques to meet specifications.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Producing Composite and/or Metallic Aircraft Major Assemblies

    This topic covers producing composite and/or metallic aircraft major assemblies, including fabrication, assembly, and inspection techniques for aerospace structures.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Modifying Aircraft Mechanical Systems

    This topic focuses on modifying aircraft mechanical systems, including hydraulic, pneumatic, and fuel systems. Learners must understand system schematics, modification procedures, and regulatory requirements. Practical competence in carrying out modifications safely is essential.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Moulding Acrylic Aircraft Components

    This unit covers the moulding of acrylic aircraft components, including preparation, heating, forming, and finishing. Learners will understand the properties of acrylic and the techniques required to produce components to specification.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Producing Aircraft Components by Plastic Injection Moulding

    Producing aircraft components by plastic injection moulding involves practical skills and knowledge of the process. This topic covers production techniques and quality control.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Installing Aircraft Environmental Systems

    This unit covers installing aircraft environmental systems, including knowledge of installation procedures and practical skills.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Producing and Finishing Holes using Drilling Machines

    This topic covers producing and finishing holes using drilling machines, including setup, operation, and quality checks. It emphasises safety and precision.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Testing Aircraft Assisted Escape Systems

    Testing aircraft assisted escape systems involves verifying the functionality and safety of ejection seats and other emergency escape mechanisms. This includes pre-test inspections, live testing procedures, and post-test analysis to ensure compliance with aviation standards.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Testing Aircraft Electro-Optical and Infrared Systems

    This subtopic focuses on the systematic testing of electro-optical (EO) and infrared (IR) systems fitted to aircraft, covering both practical test procedures and theoretical knowledge. Learners will develop the ability to diagnose faults, verify system performance against specifications, and ensure airworthiness through rigorous testing protocols. Mastery of these skills is critical for maintaining mission-critical sensor systems used in navigation, targeting, and surveillance.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    5 guidance points

    Carrying Out Maintenance of Aircrew Oxygen Masks

    Maintenance of aircrew oxygen masks involves inspection, testing, and repair to ensure safety. Learners must know procedures and carry out maintenance correctly.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Overhauling Aircraft Gun Systems

    Overhauling aircraft gun systems involves disassembly, inspection, repair, and reassembly of gun components to ensure operational safety and performance. This topic covers both practical overhaul procedures and the theoretical knowledge required to carry out the work correctly.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Removing and Replacing Components of Aircraft Pitot Static Systems

    This topic covers the safe removal and replacement of components in aircraft pitot static systems. Learners will understand system principles and demonstrate practical skills in maintenance procedures.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Carrying Out Tests on Aircraft Navigational and Computing Systems

    This topic covers carrying out tests on aircraft navigational and computing systems, including knowledge of test procedures, equipment, and safety. Learners must demonstrate practical skills in testing and interpreting results.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Removing and Replacing Components of Aircraft Power Transmission Systems

    Removing and replacing components of aircraft power transmission systems requires precision and adherence to safety protocols. It involves knowledge of system layout, tools, and procedures.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Overhauling Major Components of Aircraft Airframes

    This unit covers overhauling major components of aircraft airframes, including practical overhaul procedures and theoretical knowledge. Learners will understand inspection, repair, and replacement techniques.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Overhauling Components of Aircraft Internal and External Lighting Equipment

    Overhauling aircraft lighting equipment involves disassembly, inspection, repair, and reassembly to ensure safety and functionality. Learners must understand procedures and apply them correctly.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Repairing Aircraft Composite Mouldings

    This topic covers the repair of aircraft composite mouldings, including practical repair techniques and theoretical knowledge. Learners must demonstrate competence in repairing composite structures and understanding relevant procedures.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Producing Major Structural Components/Sub-Assemblies

    This topic covers the production of major structural components and sub-assemblies in fabrication and welding engineering. Learners will develop knowledge and skills to produce these components safely and to specification.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Maintaining Equipment and Furnishings on Aircraft

    Maintaining Equipment and Furnishings on Aircraft covers inspection, repair, and replacement of aircraft interior items. It includes knowledge of materials, procedures, and safety regulations.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Maintaining Vacuum Systems on Aircraft

    Maintaining vacuum systems on aircraft involves inspecting, testing, and repairing vacuum components to ensure proper operation. It requires knowledge of system schematics, safety procedures, and troubleshooting techniques.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Maintaining Engine Exhaust Systems on Aircraft

    This subtopic covers the inspection, repair, and replacement of aircraft engine exhaust system components, ensuring compliance with airworthiness standards and manufacturer specifications. It includes understanding materials, heat management, leak detection, and the use of specialised tooling and maintenance manuals. Successful maintenance directly impacts engine performance, cabin safety, and regulatory adherence.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Carrying out set-up reduction techniques

    Set-up reduction techniques, particularly SMED, aim to minimise changeover time between production runs, improving efficiency and profitability. Learners must understand the principles, evaluate proposed changes, and apply standard operating procedures to sustain improvements. The technique also fosters team working and aligns with lean principles like value-added analysis.

    ETCAL Level 2 Certificate In Business Improvement Techniques

    6 guidance points

    Assembling dies

    This topic covers the assembly of dies used in engineering toolmaking. Learners will develop practical skills and knowledge of die components, assembly procedures, and quality checks.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Handing over and confirming the completion of mould, press tool or die equipment maintenance activities

    Handing over and confirming completion of mould, press tool or die equipment maintenance ensures that maintenance tasks are properly documented and equipment is ready for use. It involves communication with relevant personnel and verification of work done.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Carrying out planned maintenance on power presses

    Planned maintenance on power presses ensures safe and efficient operation. Technicians must follow procedures, inspect components, and document work to maintain equipment reliability.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Setting grinding machines to produce toolroom components

    Setting grinding machines for toolroom components requires precision and knowledge of machine setup. It covers both practical setting and theoretical understanding of the process.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Introduction to Engineering Tools, Equipment and Materials

    This topic introduces engineering tools, equipment, and materials with a focus on safe working practices. It covers using and maintaining hand tools and power tools for engineering maintenance operations.

    ETCAL Level 1 Certificate of Introduction to Rail Track Operations

    6 guidance points

    Welding Materials using Friction Welding Machines

    This topic covers welding materials using friction welding machines, including setup, operation, and quality control. It emphasises understanding the process parameters and safety requirements.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering , ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    14 guidance points2 criteria

    Assist in the Tests and Checks of Telecoms Equipment

    Assisting in tests and checks of telecoms equipment requires knowledge of safety procedures, access requirements, and the correct use of tools and test equipment. This topic covers how to support testing activities and complete relevant documentation.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Transmission and Driveline Fault Diagnosis

    This topic covers types and applications of transmissions and drivelines, fault diagnosis using correct tools and equipment, and rectification procedures. Learners will develop diagnostic and repair skills for transmission systems.

    ETCAL Level 3 Certificate in Repair and Maintenance Engineering

    6 guidance points

    High Voltage Electric Vehicle Maintenance

    This unit covers high voltage electric vehicle maintenance, including understanding components, hazards, risk reduction, and safe working practices. Learners must demonstrate competence in preparing and working on HV EVs.

    ETCAL Level 3 Award in High Voltage Electrical Vehicle Rectification

    6 guidance points

    Health and Safety within Engineering

    This topic covers health and safety within engineering, focusing on statutory regulations, organisational safety requirements, and safe working practices. Learners must know how to apply these in an engineering environment.

    ETCAL Level 2 Diploma in Engineering (Northern Ireland)

    6 guidance points

    Produce assemblies of manufactured platework products

    This element covers the essential skills and knowledge required to safely manufacture platework assemblies in an engineering context. Learners will apply planning, reading of engineering drawings, marking out, cutting, forming, and final assembly techniques using industrial fabrication equipment, culminating in the production of accurate and secure platework products. Mastery ensures readiness for real-world fabrication tasks in sectors like construction, shipbuilding, or heavy engineering.

    ETCAL Level 2 Diploma in Engineering (Northern Ireland)

    14 guidance points

    Setting and operating manual milling machines

    This unit covers safe operation of manual milling machines, including planning, setting up, and milling components to specification. Learners will interpret engineering drawings and use measuring equipment to ensure accuracy.

    ETCAL Level 2 Diploma in Engineering (Northern Ireland)

    6 guidance points

    Mechanical System Applications

    This topic covers mechanical system components, their function, operation, and performance. Learners must understand how to analyse and improve mechanical systems.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Electrical and Electronic Principles in Engineering

    This topic covers basic electrical principles, circuit laws, and the function of electrical and electronic components. It also includes logic systems and digital devices used in engineering applications.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Advanced CNC Milling Operations

    Advanced CNC milling covers setup, programming, and inspection of milled components. Learners must understand tooling, machining strategies, and defect management.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Metal Inert Gas, Metal Active Gas (MIG/MAG)

    This element covers the principles and practical application of Metal Inert Gas (MIG) and Metal Active Gas (MAG) welding, essential processes in advanced manufacturing and engineering. Learners will explore safe working practices, equipment setup, and operational procedures to produce welds that meet specification requirements, linking theoretical knowledge to real-world fabrication tasks.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    10 guidance points

    Wiring and Testing of Electrical Circuits

    This subtopic encompasses the essential skills and knowledge required for safely wiring and testing electrical circuits in accordance with industry standards. Learners will develop competency in interpreting electrical diagrams, planning and executing wiring operations, and using appropriate testing instruments to verify circuit integrity and functionality. Mastery of these tasks is critical for ensuring electrical installations are compliant with regulations and safe for operation.

    ETCAL Level 2 Technical Occupational Entry in Electrical and Electronics (Diploma)

    10 guidance points

    Manual metal arc welding of materials

    Manual metal arc welding (MMAW) requires safe working practices, equipment preparation, and welding operations to meet procedure specifications. Evaluation of welded joints ensures conformance to quality standards.

    ETCAL Level 3 Diploma in Engineering , ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    12 guidance points2 criteria

    Platework fabrication of materials

    Platework fabrication involves cutting, forming, and assembling metal plates. This topic covers safe working practices, equipment preparation, and fabrication techniques. Learners will produce fabrications using industry-standard methods.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Producing mechanical engineering drawings using a CAD system

    This unit covers producing mechanical engineering drawings using a CAD system, including knowledge and practical application. Learners develop skills to create accurate technical drawings.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 2 NVQ Diploma in Performing Engineering Operations

    19 guidance points3 criteria

    Producing mechanical assemblies

    This topic covers producing mechanical assemblies, including interpreting drawings, selecting materials, and using tools to assemble components. It requires knowledge of assembly techniques, tolerances, and quality checks. Safe working practices are essential.

    ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    18 guidance points3 criteria

    Using oxy-fuel gas cutting equipment

    This unit covers using oxy-fuel gas cutting equipment safely and effectively, including setting up, lighting, and cutting materials to required shapes.

    ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    6 guidance points

    Preparing and proving CNC machine tool programs

    This topic covers preparing and proving CNC machine tool programs. Learners will develop skills in writing, testing, and verifying programs to ensure accurate machining.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland)

    16 guidance points3 criteria

    Cutting Sheet Metal to Shape using Hand and Machine Tools

    This subtopic covers the fundamental skills and knowledge required for accurately cutting sheet metal using a range of hand tools (e.g., snips, shears) and machine tools (e.g., guillotine, nibbler) in a fabrication and welding environment. Learners will understand material properties, cutting techniques, and safety procedures, ensuring components are produced to specification. The ability to cut sheet metal precisely is essential for producing high-quality fabrications and assemblies in industries such as automotive, aerospace, and construction.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Electronic Circuit Assembly and Testing

    This topic covers safe working practices, reading circuit diagrams, planning assembly, performing assembly operations, and using measuring instruments for electronic circuits. Learners must test and inspect quality.

    ETCAL Level 2 Technical Occupational Entry in Electrical and Electronics (Diploma)

    6 guidance points

    Preparing and using CNC turning machines

    Preparing and using CNC turning machines involves setting up, operating, and maintaining the equipment. Learners must know safety procedures and how to produce components to specification.

    ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 2 Diploma in Engineering (Northern Ireland), ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland) +1 more

    31 guidance points4 criteria

    Applying coatings or coverings to finish surfaces

    This topic covers the application of coatings or coverings to finish surfaces in engineering contexts. Learners must understand preparation techniques, application methods, and quality checks.

    ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    6 guidance points

    Maintaining fluid power equipment

    Maintaining fluid power equipment involves servicing hydraulic and pneumatic systems. This topic covers knowledge of components, safety, and maintenance procedures.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland)

    18 guidance points3 criteria

    Cutting and Shaping Materials using Gas Cutting Machines

    Gas cutting machines are used to cut and shape materials in fabrication and welding. This topic covers safe operation, setup, and techniques for producing accurate cuts.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Health & Safety within Engineering

    Health & Safety within Engineering covers statutory regulations, organisational safety requirements, and safe working practices in an engineering environment.

    ETCAL Level 2 Technical Occupational Entry in Maintenance (Diploma) , ETCAL Level 2 Technical Occupational Entry in Fabrication and Welding (Diploma), ETCAL Level 2 Technical Occupational Entry in Machining (Diploma) +1 more

    24 guidance points4 criteria

    Wiring and testing programmable controller based systems

    Wiring and testing programmable controller based systems involves practical wiring and testing of PLC systems along with theoretical knowledge of the process.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland)

    18 guidance points3 criteria

    Producing composite mouldings using wet lay-up techniques

    This topic covers producing composite mouldings using wet lay-up techniques. Learners must know the process and be able to apply it to create composite parts.

    ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    18 guidance points3 criteria

    Carrying out hand forging of engineering materials

    Hand forging involves shaping engineering materials using heat and hammering. Learners will understand the process and be able to perform basic forging operations safely.

    ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland)

    22 guidance points3 criteria

    Welding Materials by the Manual Metal Arc Process

    This topic covers welding materials using the manual metal arc (MMA) process, including knowledge of equipment, techniques, and safety procedures.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Forming Structural Sections using Machines

    This topic covers forming structural sections using machines, such as bending, rolling, and pressing. Learners will understand machine setup, operation, and safety procedures to produce accurate sections.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Marking Out Components for Metalwork

    This topic covers marking out components for metalwork in fabrication and welding. Learners must know how to mark out accurately using appropriate tools and techniques.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Producing Platework Assemblies

    This unit covers the production of platework assemblies, including preparation, assembly, and quality checks. Learners will understand the processes, tools, and safety requirements for fabricating platework components.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Erecting Structural Steelwork

    This topic covers erecting structural steelwork safely and accurately. Learners must know procedures for lifting, aligning, and securing steel members.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Bonding Engineering Materials using Adhesives

    Bonding engineering materials using adhesives requires knowledge of adhesive types, surface preparation, and application techniques to achieve strong joints. Learners must understand safety procedures and quality checks.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering , ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    12 guidance points2 criteria

    Joining Materials by the Semi-automatic MIG/MAG and Flux Cored Arc Processes

    This unit covers the skills and knowledge required to join materials using semi-automatic MIG (Metal Inert Gas), MAG (Metal Active Gas), and flux-cored arc welding processes. Learners will set up equipment, select appropriate parameters, perform welds to meet specified standards, and inspect finished joints for quality. It develops competence for industrial applications in fabrication and welding engineering.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    8 guidance points

    Joining Plastics using Manual Welding Processes

    This topic covers joining plastics using manual welding processes. It includes knowledge of techniques and practical skills for producing welded joints.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Marking Out Components for Fabrication

    This unit covers marking out components for fabrication, including interpreting drawings, selecting tools, and applying marking techniques. It emphasises accuracy and safety.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Forming Sheet Metal using Hand and Machine Tools

    This unit covers forming sheet metal using hand and machine tools, including cutting, bending, and shaping. Learners will develop practical skills to produce components to specification safely.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Bending and Forming Plate using Power Operated Machines

    This topic covers bending and forming plate using power operated machines, including knowledge of setup, operation, and safety procedures.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Basic Drawing Skills and Work Area Preparation

    This topic covers interpreting basic engineering drawings, creating hand-drawn sketches, and maintaining a safe work area. Learners will apply technical information to produce clear sketches and follow health and safety procedures.

    ETCAL Level 2 Foundation Apprenticeship in Engineering and Manufacturing

    6 guidance points

    Maintaining Mechanical Devices and Equipment

    This topic covers the safe and effective maintenance of mechanical devices and equipment, including planning, inspection, diagnosis, repair, testing, and reinstatement of the work area. It emphasises health and safety throughout the maintenance process.

    ETCAL Level 2 Technical Occupational Entry in Maintenance (Diploma)

    6 guidance points

    Machining materials by grinding

    Grinding is a machining process used to achieve high precision and surface finish. This topic covers safe operation of grinding machines, including surface, cylindrical, and tool and cutter grinding.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Monitoring and Analysing Data from Semiconductor Processes

    This topic covers monitoring and analysing data from semiconductor processes to ensure quality and efficiency. Learners will know how to collect, interpret, and act on process data.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Identifying and Following Clean Room/Clean Work Area Protocols

    Identifying and following clean room protocols ensures contamination control in electrical/electronic engineering. It involves adhering to gowning, behaviour, and cleaning procedures to maintain specified cleanliness levels.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Adjusting and Sustaining Semiconductor Processes

    This unit covers adjusting and sustaining semiconductor processes in engineering. Learners must understand process parameters, equipment, and quality control.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Fitting Small Transformer and Inductor Cores

    Fitting small transformer and inductor cores involves selecting the correct core type, winding turns, and assembly techniques to meet electrical specifications. This topic covers core materials, gap insertion, and testing for inductance and saturation.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Identify Engineering Design Requirements of Clients

    This element focuses on the critical early stage of the engineering design process where the designer must accurately capture and interpret client needs, expectations, and constraints. It involves systematic inquiry, active listening, and effective documentation to translate often vague requirements into clear, actionable design specifications. Mastery ensures that subsequent design work is aligned with client objectives, minimizing costly revisions and ensuring fitness for purpose.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    10 guidance points

    Specify Risk Reduction Methods and Procedures

    Specifying risk reduction methods and procedures involves identifying hazards, assessing risks, and implementing controls to minimise harm. This topic covers the process of developing and documenting risk reduction strategies.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Provide Technical Advice and Guidance on Engineering or Manufacturing Requirements

    This topic covers providing technical advice and guidance on engineering or manufacturing requirements. Learners must interpret specifications, communicate effectively with stakeholders, and support decision-making processes.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Lead Mechanical Manufacturing or Inspection Activities

    Leading mechanical manufacturing or inspection activities requires overseeing processes to ensure quality and efficiency. Learners must understand how to lead teams and manage production or inspection tasks.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Carry out Maintenance Activities on Process Controller Equipment within an Engineered System

    This topic covers maintenance activities on process controller equipment within engineered systems. Learners will understand procedures for fault diagnosis, repair, and preventive maintenance.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Develop a new product manufacturing process design strategy

    This topic covers developing a manufacturing process design strategy for a new product, including understanding design for manufacture, process selection, and cost analysis. Learners will create a strategy that meets quality and efficiency targets.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Carrying Out Project Management of Engineering Activities

    Project management in engineering involves planning, executing, and closing projects. This unit covers carrying out project management activities and understanding the principles.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Testing Post-Production Electronic Components and Circuits

    This topic involves testing electronic components and circuits after production, ensuring they meet specifications and safety standards, and understanding testing procedures and equipment.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Contributing to the application of Six Sigma process mapping

    Six Sigma process mapping involves visually representing workflows to identify waste and improve efficiency. This topic covers contributing to process mapping activities within a business improvement context.

    ETCAL Level 2 NVQ Diploma in Business Improvement Techniques

    6 guidance points

    Setting Turret Lathes for Production

    This topic covers the skills and knowledge required to set turret lathes for production in mechanical manufacturing engineering. Learners will understand machine setup, tooling selection, and safety procedures.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Leading workplace organisation activities

    Leading workplace organisation activities involves implementing systematic approaches like 5S to improve efficiency and safety. Learners must demonstrate leadership in organising workspaces and sustaining improvements.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Setting Vertical Boring Machines for Production

    Setting vertical boring machines for production involves adjusting machine parameters, tooling, and workholding to achieve required specifications. This topic covers the setup process, including alignment, speeds, feeds, and safety checks.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Carrying Out Preventative Planned Maintenance on Engineered Systems

    Preventative planned maintenance (PPM) involves scheduled inspections and servicing to keep engineered systems running efficiently. This topic covers planning, executing, and recording PPM tasks in line with manufacturer guidelines.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Overhauling Pump Assemblies

    Overhauling pump assemblies involves disassembly, inspection, repair, and reassembly of pumps to restore performance. It requires understanding pump types, wear patterns, and tolerances.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Producing Electronic Engineering Drawings using Computer Aided Techniques

    Electronic engineering drawings are produced using computer-aided techniques. Learners gain knowledge and skills in creating accurate technical drawings.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Fitting Pipework Systems to Mechanical Assemblies

    This topic covers fitting pipework systems to mechanical assemblies, including preparation, installation, and testing. Learners must know procedures, tools, and quality standards.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Servicing Physiological Monitoring and Infusion Equipment

    Servicing physiological monitoring and infusion equipment involves maintenance, calibration, and repair. Learners must know how to service equipment safely and effectively, following manufacturer guidelines.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Carrying Out Functional Tests on Electrical Equipment

    This topic covers the procedures for carrying out functional tests on electrical equipment to ensure safety and performance. Learners will understand test methods and apply them correctly.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Producing Turbine Assemblies

    This unit covers the production of turbine assemblies, including machining, fitting, and assembly of components. It requires knowledge of turbine types, materials, and quality control procedures.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Servicing Operating Theatre and Surgical Equipment

    This topic covers the servicing of operating theatre and surgical equipment, including inspection, testing, and repair. Learners must know safety protocols and manufacturer specifications.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Making Compression Springs using Hand Forming Methods

    This topic covers the hand forming methods for making compression springs, including practical skills and theoretical knowledge. Learners must demonstrate safe and accurate spring production.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Inspecting Components using Co-ordinate Measuring Machines _CMM_

    This topic covers inspecting components using coordinate measuring machines (CMM), including setup, programming, measurement, and data analysis. Learners must demonstrate knowledge of CMM operation and quality control principles.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Inspecting Fabricated Components and Structures

    This topic covers the inspection of fabricated components and structures to ensure they meet specifications and quality standards. It includes knowledge of inspection techniques, defect identification, and reporting.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Carrying Out Preventative Planned Maintenance on Services Systems and Equipment

    This topic covers the procedures for carrying out preventative planned maintenance on services systems and equipment, including inspection, testing, and documentation. It emphasises safety and adherence to schedules.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Machining Components using CNC Turning Machines

    This topic covers the knowledge and skills required to machine components using CNC turning machines. It includes setting up, operating, and monitoring CNC lathes to produce components to specification.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Servicing Medical Therapeutic Equipment

    This element focuses on the maintenance, calibration, and repair of medical therapeutic equipment such as infusion pumps, ventilators, and physiotherapy devices. Learners develop the practical skills and underpinning knowledge required to ensure these devices operate safely and effectively within clinical settings. Mastery involves strict adherence to manufacturers' specifications, regulatory standards, and meticulous documentation to uphold patient safety and equipment reliability.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    8 guidance points

    Servicing Mechanical and Electromechanical Assistive Technology Equipment

    This topic covers servicing mechanical and electromechanical assistive technology equipment. Learners will develop skills to maintain and repair equipment that supports individuals with disabilities.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Solve engineering or manufacturing problems

    This element focuses on developing the ability to systematically identify, analyse and resolve complex engineering or manufacturing problems. Learners will apply structured problem-solving methodologies, such as root cause analysis and data-driven decision making, to improve processes and product quality in a manufacturing environment. Mastery of this skill is essential for ensuring operational efficiency and meeting stringent industry standards.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Overhauling Piston Engines

    This element focuses on the systematic procedures for overhauling piston engines, including disassembly, component inspection, fault diagnosis, machining or replacement of parts, reassembly, and testing. Learners develop practical competences essential for maintaining and restoring engine performance in industrial and automotive contexts.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    4 guidance points

    Carrying Out Preventative Planned Maintenance on Electrical Equipment

    Preventative planned maintenance on electrical equipment ensures reliability and safety. Learners must be able to carry out maintenance tasks and understand the underlying principles.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Setting and Using a Fly Press for Spring Making Activities

    This unit covers setting up and using a fly press specifically for spring making activities. Learners will gain practical skills and knowledge of the process, tooling, and safety considerations.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Machining Components using CNC Aspheric Glass and Diamond Turning Machines

    This unit covers machining components using CNC aspheric glass and diamond turning machines. Learners must set up, program, and operate these specialised machines to produce precision optical components.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Determining Engineering Requirements for the Supply of Products or Services

    Determining engineering requirements involves interpreting customer specifications and translating them into technical solutions. Learners must consider materials, costs, regulations, and quality standards. The process includes creating specifications, drawings, and procurement plans.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Performing Laser Optical System Alignment

    This unit covers the skills and knowledge required to perform laser optical system alignment, including setting up equipment and adjusting optical paths. Learners must understand alignment principles and safety procedures.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Leading the creation of standard operating procedures _SOP_

    This subtopic focuses on the leadership skills required to develop, implement, and maintain standard operating procedures (SOPs) within an engineering manufacturing environment. Candidates must demonstrate the ability to coordinate cross-functional teams, ensure compliance with industry standards and regulations, and embed continuous improvement into procedural documentation. Practical application involves translating complex manufacturing processes into clear, actionable instructions that enhance safety, quality, and operational efficiency.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    7 guidance points

    Machining Components using CNC Electro-Discharge Machines

    Machining components using CNC electro-discharge machines (EDM) involves setting up, operating, and programming CNC EDM equipment to produce precision components. It covers both practical skills and theoretical knowledge.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Operating CNC Electro-Discharge Machines

    CNC electro-discharge machines (EDM) use electrical sparks to erode material. This topic covers machine operation, programming, and safety for producing precision components.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Producing Mechanical Sub-Assemblies/Assemblies

    This subtopic focuses on developing the practical skills and underpinning knowledge required to produce mechanical sub-assemblies and complete assemblies in a manufacturing setting. Learners must demonstrate competence in interpreting engineering drawings, selecting appropriate components, and using hand tools and measurement equipment to assemble products to specification. Mastery ensures the ability to work safely and efficiently, meeting quality standards and production deadlines in real-world engineering environments.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    9 guidance points

    Evaluate Engineering Risk Assessments

    This topic covers the evaluation of engineering risk assessments, including identifying hazards, assessing risks, and recommending control measures. Learners must understand legal requirements and risk assessment methodologies.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Identifying Defects in Composite Mouldings

    This topic covers identifying defects in composite mouldings, such as voids, delamination, and surface imperfections. Learners will know how to inspect mouldings and document findings.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering , ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    12 guidance points2 criteria

    Assisting in the Installation of Instrumentation and Control Equipment

    This topic covers assisting in the installation of instrumentation and control equipment. It includes practical skills and knowledge of installation procedures, safety, and testing. Learners must understand how to support the installation process effectively.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Operating Optical Cylinder and Dome Process Machines

    This topic covers operating optical cylinder and dome process machines used in manufacturing. It includes machine setup, operation, and quality checks to produce precision components.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Address performance problems affecting team members

    This unit covers addressing performance problems in engineering teams, focusing on legal requirements, identifying issues, discussing them with team members, and setting corrective actions. Learners must understand organisational policies and professional codes.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Build, support and manage a team

    This topic covers building, supporting, and managing a team in engineering manufacture. It includes team selection, induction, development, performance management, and disbanding.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Commissioning Mechanical Equipment and Systems

    Commissioning mechanical equipment and systems involves testing, adjusting, and verifying that systems operate correctly. Learners apply knowledge of commissioning procedures to ensure equipment meets specifications.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Commissioning Fresh Water Distribution Equipment and Systems

    Commissioning fresh water distribution equipment and systems involves testing, adjusting, and verifying that systems operate correctly. Learners must know commissioning procedures, safety requirements, and how to document results to ensure systems meet specifications.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Installing Traction Lift Equipment

    This topic involves installing traction lift equipment, including mechanical and electrical components. Learners must follow specifications, safety procedures, and commissioning processes.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Prepare specifications for contracts

    This topic covers the process of preparing specifications for engineering contracts, including understanding contract types, selection criteria, and agreeing specifications. Learners will develop skills to ensure clear and effective contract documentation.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Producing Engineering Software Implementation

    This element develops competency in the practical implementation of engineering software, covering the full lifecycle from planning and configuration through to testing, documentation, and user support. It underpins essential technical support roles where software tools are integrated into design, analysis, manufacturing, or quality processes, ensuring adherence to industry standards, data security, and operational efficiency. Mastery enables candidates to independently deliver reliable software solutions that enhance engineering workflows.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    10 guidance points

    Improve the Quality of Engineering Products or Processes

    This unit covers methods to improve the quality of engineering products or processes, including quality control techniques, continuous improvement, and problem-solving. Learners must understand and apply quality improvement principles.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Testing Engineering Software

    Testing engineering software involves verifying that software meets specified requirements and functions correctly. It includes planning tests, executing them, and documenting results to ensure reliability and safety in engineering contexts.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Performing Computer System Security Assessments for Engineering Software

    This topic covers performing computer system security assessments for engineering software, including vulnerability scanning, risk analysis, and reporting. Learners will understand security principles and how to assess and mitigate risks in engineering environments.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Modifying Airframes

    This unit covers the practical skills and knowledge required to modify airframes safely and effectively. It includes understanding modification procedures, regulatory requirements, and quality assurance.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Installing Aircraft Lockers and Storage Units

    This topic covers installing aircraft lockers and storage units, including practical installation skills and theoretical knowledge. Learners must demonstrate correct procedures and understand relevant regulations.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Producing Aircraft Engine Compressor Assemblies

    This topic covers producing aircraft engine compressor assemblies, including knowledge of manufacturing processes, materials, and quality control. Learners must demonstrate practical skills in assembly and inspection.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Installing Aircraft De-Icing Systems

    This topic covers the installation of aircraft de-icing systems, including knowledge of components and procedures. Learners will understand how to fit and test these systems safely.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    4 guidance points

    Installing Aircraft Main Engines

    This topic covers the procedures for safely installing aircraft main engines, including preparation, alignment, and securing. Learners will gain knowledge of installation techniques and relevant regulations. Practical skills are emphasised to ensure airworthiness and safety.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Testing Aircraft Fuel Systems

    This unit covers the practical testing and verification of aircraft fuel systems to ensure airworthiness and compliance with regulatory standards. Learners will develop skills in using specialised test equipment, interpreting technical data, and applying safety protocols when performing functional checks on fuel tanks, lines, pumps, and indications. Mastery of these procedures is critical for diagnosing faults, preventing in-flight failures, and maintaining operational integrity in an aeronautical engineering environment.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    7 guidance points

    Carrying Out Maintenance of Aircrew Nuclear, Biological and Chemical _NBC_ Respirators and Equipment

    This topic covers the maintenance of aircrew NBC respirators and equipment, ensuring they are safe and functional. It includes practical maintenance procedures and the knowledge required to carry them out correctly.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Carrying Out Maintenance of Aircrew Life Preserver Equipment

    This topic involves the maintenance of aircrew life preserver equipment, including inspection, testing, and repair procedures. It requires knowledge of regulations, safety practices, and equipment functionality.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Lead Maintenance Activities

    Leading maintenance activities involves planning, supervising, and ensuring safe and efficient engineering maintenance. This topic covers leadership skills, resource management, and compliance with regulations.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Testing Uninstalled Aircraft Assisted Escape System _AAES_ Components

    Testing uninstalled aircraft assisted escape system components ensures they meet safety and performance standards. This involves functional checks, inspections, and adherence to strict aerospace procedures.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Carrying Out Fault Diagnosis on Aircraft Avionics Components or Systems

    This unit covers fault diagnosis on aircraft avionics components or systems, including practical application and knowledge. Learners must use diagnostic procedures and equipment safely.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Removing and Replacing Components of Aircraft Radar Systems

    Removing and replacing components of aircraft radar systems requires technical knowledge and practical skills. It involves following procedures, using correct tools, and ensuring system integrity.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Carrying Out Tests on Aircraft Passive Warning and Optical/Surveillance Systems

    Testing aircraft passive warning and optical/surveillance systems ensures they function correctly for safety and mission success. This involves following test procedures, using specialist equipment, and recording results accurately.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    4 guidance points

    Overhauling Components of Aircraft Pitot Static Equipment

    This topic covers the overhaul of aircraft pitot static equipment, including disassembly, inspection, repair, and reassembly. Learners must understand the function of pitot static systems, relevant regulations, and testing procedures to ensure airworthiness.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Planning Aeronautical Engineering Activities

    Planning aeronautical engineering activities involves understanding project planning, resource allocation, and regulatory requirements. Learners must know how to plan activities safely and efficiently, considering factors like manpower, materials, and compliance with aviation standards.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Producing Aircraft Composite Mouldings using Pre-Preg Laminating Techniques

    Pre-preg laminating involves using pre-impregnated composite materials to produce aircraft components. This topic covers preparation, lay-up, curing, and inspection of pre-preg mouldings to aerospace standards.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Towing, Marshalling and Parking Aircraft

    This element covers the safe and efficient execution of aircraft ground manoeuvres, including towing, marshalling, and parking, in accordance with civil aviation authority regulations and company procedures. Learners must demonstrate the ability to prepare for, conduct, and complete these operations while maintaining clear communication and hazard awareness. The focus is on minimising risk to personnel, aircraft, and equipment, ensuring operational readiness in an aeronautical engineering environment.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    7 guidance points

    Maintaining Communication Systems on Aircraft

    Maintaining communication systems on aircraft involves inspection, testing, and repair of radios, intercoms, and navigation aids. Technicians must follow manuals and safety procedures. Both practical maintenance and theoretical knowledge are assessed.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Maintaining Flight Control Systems on Aircraft

    This topic covers maintaining flight control systems on aircraft, including inspection, testing, and adjustment to ensure airworthiness.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Carry out Maintenance Activities on Fluid Power Equipment within an Engineered System

    This element focuses on the systematic maintenance of fluid power equipment—including hydraulic and pneumatic systems—within complex engineered systems. Learners must demonstrate competence in both planned preventive maintenance and reactive fault-finding, ensuring safe isolation, component replacement, and functional testing while adhering to organisational and statutory requirements. Mastery involves integrating diagnostic techniques with a deep understanding of fluid power principles to minimise downtime and maintain system integrity.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    10 guidance points

    Maintaining Propeller/Propulsor Systems on Aircraft

    This topic covers the maintenance of propeller and propulsor systems on aircraft, including inspection, repair, and testing procedures. Learners must demonstrate practical skills and theoretical knowledge of system components and safety regulations.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Maintaining Rotor Blade and Tail Pylon Folding Systems on Rotorcraft

    Maintaining rotor blade and tail pylon folding systems on rotorcraft involves inspection, lubrication, and adjustment. These systems allow compact storage on ships. Safety and precision are paramount.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Maintaining Engine Fuel and Control Systems on Aircraft

    This subtopic covers the practical and theoretical competencies required to maintain aircraft engine fuel and control systems, including fuel metering units, pumps, filters, and electronic engine controls (EEC/FADEC). Learners must demonstrate the ability to inspect, test, troubleshoot, and rectify faults on these critical systems in accordance with approved maintenance data and regulatory airworthiness requirements, ensuring engine performance and flight safety.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Maintaining Bleed Air Systems on Aircraft

    This topic involves maintaining bleed air systems on aircraft, including inspection, testing, and rectification. It requires knowledge of system components and safety procedures.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Assembling press tools

    This topic covers the assembly of press tools, including fitting, aligning, and securing components. Learners must demonstrate practical skills and knowledge of tool assembly procedures and safety.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Producing toolroom components using CNC laser profiling machines

    This topic covers producing toolroom components using CNC laser profiling machines, including setting up, operating, and maintaining the machine. It also involves interpreting technical drawings and ensuring quality.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Producing toolroom components using CNC electro-discharge machines

    This subtopic covers the practical skills and theoretical knowledge required to safely and accurately manufacture precision toolroom components using CNC electro-discharge machines (EDM). Learners must demonstrate competence in machine setup, electrode selection, program interpretation, and in-process inspection, ensuring components meet exacting tolerances and surface finish specifications typical of injection moulding, press tool, or jig and fixture applications.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    9 guidance points

    Assembling jig and fixture structures using a manual welding process

    This unit covers assembling jig and fixture structures using manual welding processes. It includes preparation, welding techniques, and quality checks to ensure structural integrity and accuracy.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Machining toolroom components using milling machines

    This topic covers machining toolroom components using milling machines, including precision work and knowledge of techniques. Learners will develop skills in producing components to tight tolerances.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Contributing to effective team working

    This unit covers understanding team roles, building effective working relationships, and contributing to team performance. Learners identify strengths and weaknesses, resolve conflicts, and communicate effectively.

    ETCAL Level 2 Certificate In Business Improvement Techniques, ETCAL Level 2 NVQ Diploma in Business Improvement Techniques

    12 guidance points2 criteria

    Scheduling Engineering Activities

    This topic covers scheduling engineering activities, including sequencing, resource allocation, and timeline management. It emphasises knowledge of scheduling tools and techniques.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Fundementals of Continuous Improvement

    Fundamentals of continuous improvement introduces waste identification, minimisation techniques, 5S, visual management, and standardised processes. It focuses on improving workplace efficiency and safety.

    ETCAL Level 1 Certificate of Introduction to Rail Track Operations, ETCAL Level 1 Certificate of Introduction to Lean Techniques

    12 guidance points2 criteria

    Rail Engineering Practices

    Rail engineering practices focus on safe working, interpreting drawings and specifications, selecting appropriate methods and tools, and carrying out routine maintenance activities. Compliance with standards is critical.

    ETCAL Level 2 Certificate in Rail Engineering (Technical Knowledge)

    6 guidance points

    Using and Interpreting Engineering and Documentation Data

    This unit covers using and interpreting engineering documentation and data. Learners learn to obtain information from approved sources, interpret drawings, and use IT systems for reporting.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Undertake Overhead Line Equipment Wiring Installation under Direction

    This subtopic focuses on the practical competence required to install overhead line equipment (OLE) wiring under direct supervision, ensuring all work complies with stringent rail industry health and safety legislation. Learners are expected to interpret design drawings and specifications, select appropriate tools and materials, and execute wiring tasks while maintaining rigorous documentation. The emphasis is on safe working practices in a live or simulated railway environment, laying the foundation for independent installation roles.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    5 guidance points

    Undertake Installation of Overhead Line Equipment Sectioning, Insulation, Registration and in Span Components under Direction

    This topic covers the installation of overhead line equipment components under direction. Learners must understand drawings, materials, tools, and safety procedures for sectioning, insulation, registration, and in-span components.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Assist in the Installation of Signalling Equipment

    This unit covers assisting in the installation of signalling equipment, focusing on health and safety, site access, tool use, terminations, and record keeping. Learners must follow company procedures and industry standards.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Carry out Scheduled Maintenance on Traction and Rolling Stock Mechanical Equipment

    This unit covers scheduled maintenance on traction and rolling stock mechanical equipment, focusing on safety, procedures, and record keeping. Learners must follow maintenance schedules and company procedures.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Electrical Equipment and Circuits Fault Diagnosis

    Electrical equipment and circuits fault diagnosis involves systematic testing to identify and rectify faults safely. It requires understanding diagnostic techniques, symptoms, and causes.

    ETCAL Level 3 Certificate in Repair and Maintenance Engineering

    6 guidance points

    Engineering Mathematics

    This topic covers arithmetic, algebraic, graphical, mensuration, and trigonometric methods to solve engineering problems. Learners apply mathematical techniques to real-world engineering scenarios.

    ETCAL Level 2 Diploma in Engineering (Northern Ireland)

    6 guidance points

    Contributing to the application of problem solving techniques

    Problem-solving techniques are essential in business improvement. This topic covers contributing to problem-solving activities, including identifying problems, analysing root causes, and implementing solutions.

    ETCAL Level 2 NVQ Diploma in Business Improvement Techniques , ETCAL Level 2 Certificate In Business Improvement Techniques

    12 guidance points2 criteria

    Manual Metal Arc (MMA) preparation and usage

    This topic covers safe working practices, planning, and execution of manual metal arc welding, including reading engineering drawings, setting up equipment, selecting electrodes, and performing welds in various positions. Quality checks and testing are also included.

    ETCAL Level 2 Diploma in Engineering (Northern Ireland)

    6 guidance points

    Connection, wiring and testing of Programmable Logic Controls

    This unit covers safe working practices for wiring and testing programmable controllers, planning and preparation, reading engineering drawings, connecting and testing PLC systems, understanding controller programs, and using diagnostic equipment.

    ETCAL Level 2 Diploma in Engineering (Northern Ireland)

    6 guidance points

    Engineering Health, Safety and Risk Management

    This unit covers key health and safety legislation, hazard identification, risk assessment, and accident reporting in engineering environments. It aims to develop understanding of legal responsibilities and safe working practices.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Lean Operations and Continuous Improvement in Engineering

    This topic covers how engineering organisations manage efficiency and performance, continuous improvement principles and tools, and applying improvement methods. Learners will understand lean operations and Kaizen.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Welding Principles and Practice

    This unit covers the physical and thermal principles of welding, metallurgical behaviour of materials, and application of principles to pre-determine weld specification suitability.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Engineering Inspection and Quality Assurance

    Engineering inspection and quality assurance cover measurement principles, quality control systems, documentation, and defect prevention. Learners understand how to maintain standards and improve processes.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Principles of fabrication

    Principles of fabrication covers classification of materials, bending and rolling allowances, shearing principles, non-thermal joining methods, and finishing techniques. It provides the theoretical foundation for fabrication engineering.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    MIG welding of aluminium

    This unit covers MIG welding of aluminium, including safe working practices, equipment setup, and welding operations to meet procedure specifications. Learners must evaluate welded joints for conformance.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Maintenance of plant services

    Plant services include systems like compressed air, steam, and water that support industrial operations. This topic covers understanding their function, preparing for maintenance, performing inspections, and reinstating services after maintenance.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Engineering and Manufacturing Tools and Equipment

    This topic covers identifying, selecting, maintaining, and safely using engineering and manufacturing tools and equipment.

    ETCAL Level 2 Foundation Apprenticeship in Engineering and Manufacturing

    6 guidance points

    Engineering Information and Techniques

    This topic covers understanding engineering work instructions, drawings used by engineering businesses, and quality processes in engineering. Learners will gain foundational knowledge for electrical and electronics engineering.

    ETCAL Level 2 Technical Occupational Entry in Electrical and Electronics (Diploma), ETCAL Level 2 Technical Occupational Entry in Fabrication and Welding (Diploma)

    12 guidance points2 criteria

    Machining Components using Centre Lathes

    Machining components using centre lathes involves setting up and operating lathes to produce precision parts. Learners must understand cutting parameters, tool selection, and inspection methods to achieve required tolerances.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Maintenance of electrical equipment and systems

    This topic covers the maintenance of electrical equipment and systems, including understanding components, planning maintenance, monitoring, and recommissioning. It emphasises safety and systematic procedures.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Electronic power control principles and practice

    This element delves into the design, analysis, and practical implementation of electronic systems for controlling electrical power in industrial contexts. Learners will master semiconductor switching devices, rectification, inversion, and protection circuits, then integrate them with transducers for process control. The unit culminates in configuring motor drives and programming programmable logic controllers (PLCs) to execute automated sequences, emphasizing real-world troubleshooting and efficiency.

    ETCAL Level 3 Diploma in Engineering

    9 guidance points

    Carrying out pipe fitting activities

    This topic covers carrying out pipe fitting activities, including knowledge of tools, materials, and safe working practices. Learners must demonstrate practical skills in measuring, cutting, and joining pipes.

    ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    6 guidance points

    Using grinding machines

    Using grinding machines involves safely operating equipment to remove material and finish surfaces. Learners must know how to select the correct wheel, set up the machine, and perform grinding tasks. Safety is paramount due to the risks of flying debris and wheel breakage.

    ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    6 guidance points

    Wiring electrical equipment and circuits

    This topic covers wiring electrical equipment and circuits, including knowledge of components, tools, and safety procedures.

    ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    6 guidance points

    Assembling composite components

    This topic covers the assembly of composite components, including preparation, bonding, and finishing techniques. Learners must understand material properties, safety procedures, and quality checks.

    ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    6 guidance points

    Making sand moulds and cores for casting

    This topic involves making sand moulds and cores for metal casting. Learners must understand the properties of sand, moulding techniques, and safety procedures to produce sound castings.

    ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    6 guidance points

    Preparing and using semi-automatic MIG, MAG and flux cored arc welding equipment

    This unit covers the preparation and use of semi-automatic MIG, MAG, and flux-cored arc welding equipment. Learners gain practical skills to produce sound welds on engineering components, following safety and quality standards.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 2 NVQ Diploma in Performing Engineering Operations

    18 guidance points3 criteria

    Operating Centre Lathes

    Operating centre lathes involves setting up and using the machine to produce cylindrical components. It requires knowledge of speeds, feeds, tooling, and safety procedures.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Assembling, wiring and testing electrical panels/components mounted in enclosures

    This unit covers assembling, wiring, and testing electrical panels and components mounted in enclosures. Learners gain knowledge of the process and practical skills to complete the task safely.

    ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    18 guidance points3 criteria

    Producing and preparing sand moulds and cores for casting

    This subtopic focuses on the practical skills and underpinning knowledge required to produce sand moulds and cores for casting processes in engineering manufacture. Learners must demonstrate competence in selecting materials, preparing sand mixes, using patterns and core boxes, and applying appropriate techniques to ensure mould integrity, dimensional accuracy, and surface finish for successful metal pouring and casting production.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 2 NVQ Diploma in Performing Engineering Operations

    21 guidance points3 criteria

    Fettling, finishing and checking cast components

    This unit covers the processes of fettling, finishing, and checking cast components to meet specifications. Learners develop practical skills and knowledge of techniques, tools, and quality standards.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 2 NVQ Diploma in Performing Engineering Operations

    16 guidance points3 criteria

    Conducting business improvement activities

    This unit covers conducting business improvement activities in engineering. Learners will understand continuous improvement principles and apply tools like Kaizen and 5S to enhance processes.

    ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    18 guidance points3 criteria

    Maintaining Fluid Power Equipment within an Engineered System

    Maintaining fluid power equipment involves servicing hydraulic and pneumatic systems. Learners must diagnose faults, replace components, and follow safety procedures.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Welding Plate using Multiple Manual Arc Welding Processes

    Welding plate using multiple manual arc welding processes requires skill in techniques such as MMA, MIG, and TIG. Learners must understand process selection, safety, and quality control.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Cutting and Shaping Materials using Portable Thermal Cutting Equipment

    Cutting and shaping materials using portable thermal cutting equipment involves oxy-fuel, plasma, or gouging techniques. Learners must understand equipment setup, safety, and produce accurate cuts.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Preparing Flash Welding Machines for Operation

    This unit covers preparing flash welding machines for operation. Learners must understand setup, safety checks, and pre-operational procedures.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Welding Materials with Mechanised Arc Welding Equipment

    This topic covers welding materials using mechanised arc welding equipment. It includes setting up equipment, selecting parameters, and performing welds to specification, along with knowledge of safety and quality standards.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering , ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    16 guidance points2 criteria

    Operating Brazing Machines

    This topic covers the safe operation of brazing machines to join materials. It includes knowledge of brazing processes, equipment setup, and quality checks.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Cutting and Shaping Materials using CNC Water Jet Cutting Machines

    This topic involves cutting and shaping materials using CNC water jet cutting machines. Learners will demonstrate practical skills in operating the machine and understanding its capabilities.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Handing Over Machine Tools to Production Operators

    Learners hand over machine tools to production operators, ensuring they understand setup, operation, and safety. They demonstrate knowledge of procedures and documentation required for effective handover.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Adjusting and Sustaining Electronic Circuit Manufacturing Processes

    This topic covers adjusting and sustaining electronic circuit manufacturing processes. Learners will understand how to monitor and adjust processes to maintain quality and efficiency.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Assembling and Checking Printed and Allied Electronic Circuits

    This topic covers assembling and checking printed and allied electronic circuits, including knowledge of components, soldering, and testing. It emphasises quality and safety.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Assembling Large Transformer and Inductor Cores

    This subtopic covers the practical skills and theoretical knowledge required to assemble large transformer and inductor cores used in power distribution and electronic equipment. It involves precise stacking and clamping of laminations, winding arrangements, and ensuring magnetic performance meets design specifications, with strict adherence to safety and quality standards in an engineering environment.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    8 guidance points

    Schedule Engineering Activities

    Scheduling engineering activities involves planning methods and procedures. Understanding dependencies, resource allocation, and timelines is key. Effective scheduling ensures efficient project execution.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Configure Engineering Products, Processes or Facilities

    This topic covers the configuration of engineering products, processes, or facilities to meet specifications. Learners must understand how to plan, set up, and adjust configurations for efficient and safe operation.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Plan and Decommission Engineering Equipment, Processes or Facilities

    This unit covers planning and decommissioning engineering equipment, processes or facilities safely and efficiently. Learners must understand legal, environmental and organisational requirements, and produce decommissioning plans.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Carry out Maintenance Activities on Instrumentation and Control Equipment

    This topic covers carrying out maintenance activities on instrumentation and control equipment, including understanding procedures and applying them safely.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Plan Welding Production Resources and Activities

    This topic covers planning welding production resources and activities. Learners must understand how to allocate resources, sequence operations, and ensure quality.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Monitor Welding Activities in Production

    This topic covers monitoring welding activities in production to ensure quality and safety. It includes understanding welding processes, inspection methods, and compliance with standards.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Control the New Product Design Change Process

    This topic covers the process of controlling design changes for new products in engineering manufacture. Learners will understand how to manage change requests and ensure effective implementation.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Operating Special-Purpose Machines

    Operating special-purpose machines involves setting up, running, and monitoring machines designed for specific tasks in mechanical manufacturing. Learners must understand machine controls, safety procedures, and quality checks.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Establish new product development and introduction brief

    This topic covers establishing a new product development and introduction brief. Learners understand how to create a brief for engineering manufacture.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Producing Mechanical Engineering Drawings using Computer Aided Techniques

    Producing mechanical engineering drawings using CAD involves creating 2D/3D models, applying standards, and generating accurate technical drawings. Learners must demonstrate proficiency in CAD software.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Producing Engineering Drawings/Models using 3D Computer Aided Techniques

    This unit covers producing engineering drawings and models using 3D CAD techniques. Learners will demonstrate practical skills and knowledge of CAD software to create accurate technical drawings.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Setting Electro-Discharge Machines for Production

    This topic covers setting up electro-discharge machines (EDM) for production, including practical setup procedures and the underlying knowledge. It focuses on both the 'doing' and 'knowing' aspects of EDM setup.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Operating Grinding Machines

    This unit covers operating grinding machines in mechanical manufacturing. Learners must know how to set up, operate, and maintain grinding machines safely and effectively.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Producing Electrical Engineering Drawings using Computer Aided Techniques

    This unit covers producing electrical engineering drawings using computer-aided techniques. Learners will develop skills to create accurate and standard-compliant electrical drawings.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Producing Components by Manual Machining

    This unit covers producing components by manual machining, including lathe and milling operations. It focuses on knowledge of tools, techniques, and safety when machining materials.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Fitting Fluid Power Components to Mechanical Assemblies

    This topic covers fitting fluid power components to mechanical assemblies in manufacturing engineering. Learners develop skills in selecting, installing, and testing hydraulic and pneumatic components.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Maintaining Waste/Foul Water Distribution Systems and Equipment

    Maintaining waste/foul water distribution systems involves routine checks, repairs, and knowledge of system components. Understanding safety procedures and environmental regulations is critical.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Setting Power Presses for Production

    Setting power presses for production involves adjusting tooling, feeds, and safety devices to produce components efficiently and safely. This includes understanding press capacity, material properties, and setup procedures.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Maintaining Air Conditioning and Ventilation Systems

    This topic covers maintenance of air conditioning and ventilation systems, including practical tasks and underpinning knowledge. Learners perform inspections, cleaning, and repairs safely.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Repairing and Modifying Mechanical Assemblies

    This topic involves repairing and modifying mechanical assemblies, including disassembly, inspection, and reassembly. Learners must apply safe working practices and interpret engineering drawings.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Maintaining Process Control Systems

    This topic covers maintaining process control systems, including practical maintenance tasks and theoretical knowledge. It focuses on ensuring systems operate reliably and safely in an engineering environment.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Maintaining Mechanical Equipment

    This topic covers maintaining mechanical equipment, including inspection, lubrication, and repair. Learners must demonstrate practical skills and knowledge of maintenance procedures and safety.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Producing Replacement Components for Maintenance Activities

    This subtopic covers the practical skills and underpinning knowledge required to manufacture replacement parts for engineering maintenance. Learners will select appropriate materials, interpret engineering drawings, and use manual and CNC machining processes to produce components that meet specified tolerances and functional requirements, ensuring minimal downtime of plant equipment.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    7 guidance points

    Setting CNC Turning Machines for Production

    Setting CNC turning machines for production involves selecting tools, setting work offsets, inputting programs, and making trial cuts to ensure accurate and efficient machining. This topic covers both practical setup skills and the knowledge required to interpret engineering drawings and specifications.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Setting Automatic Cold Wire Compression Spring Making Machines for Production

    This topic covers setting automatic cold wire compression spring making machines for production in mechanical manufacturing engineering. It includes practical setup procedures and knowledge of machine parameters, tooling, and quality checks.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Carrying Out Fault Diagnosis on Electrical Equipment and Circuits

    This topic covers fault diagnosis on electrical equipment and circuits. It includes systematic troubleshooting, use of test equipment, and knowledge of electrical principles.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Testing Medical Equipment

    This unit covers testing medical equipment, including functional checks, safety testing, and calibration. Learners must demonstrate knowledge of test procedures and documentation.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Checking Mechanical Components for Serviceability During Overhauling Activities

    This unit covers the inspection of mechanical components for serviceability during overhaul. Learners will check for wear, damage, and conformity to specifications, using appropriate tools and techniques to determine if components can be reused or need replacement.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Producing Components using Hand Fitting Techniques

    This topic focuses on producing components using hand fitting techniques, including marking out, cutting, filing, and assembling parts to specified tolerances. Learners must understand the tools, materials, and safety procedures involved.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Checking and Calibrating Process Control Instrumentation

    This topic focuses on the procedures for checking and calibrating process control instrumentation to maintain accuracy and reliability. It covers calibration standards, adjustment techniques, and documentation.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Assisting in the Installation of Electrical/Electronic Equipment

    Assisting in electrical/electronic equipment installation involves supporting qualified electricians with tasks like cable routing, component mounting, and testing. Safety and following instructions are paramount.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Testing Electrical Equipment and Circuits

    This unit covers testing electrical equipment and circuits, including safe testing procedures and knowledge of test methods. Learners must demonstrate competence in testing and interpreting results.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Inspecting Engineering Products using Ultrasonic Testing Techniques

    This topic covers the inspection of engineering products using ultrasonic testing techniques, including equipment setup, calibration, scanning, and defect evaluation. It requires knowledge of ultrasonic principles, standards, and reporting.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Programming CNC Spring Making Machines

    This topic covers programming CNC spring making machines, including code writing, tool selection, and machine setup. Learners apply programming skills to produce springs accurately.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Setting CNC Spring Making Machines for Production

    This topic covers setting CNC spring making machines for production, including knowledge of setup procedures, tooling, and parameters. It is a practical NVQ unit.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Producing Operating Programs for Co-ordinate Measuring Machines _CMM_

    Producing operating programs for Coordinate Measuring Machines (CMM) involves writing code to automate inspection. This topic covers programming techniques and understanding of CMM operation.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Carrying Out Shot Peening of Springs

    Shot peening is a cold working process used to improve the fatigue life of springs by inducing compressive residual stresses. This topic covers the practical execution and theoretical understanding of the process.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Producing Off-line Programs for NC/CNC Grinding Machines

    This subtopic addresses the essential skills and knowledge required to create off-line programs for NC/CNC grinding machines, using specialised CAM software away from the shop floor. It involves interpreting complex engineering drawings, selecting appropriate grinding wheels and parameters, and generating precise machine code to control grinding operations such as surface, cylindrical, or form grinding. Effective off-line programming minimises machine downtime, enhances accuracy, and ensures repeatable high-quality finishes in advanced manufacturing environments.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    8 guidance points

    Producing Off-line Programs for NC/CNC Gear Cutting Machines

    This topic covers producing off-line programs for NC/CNC gear cutting machines. Learners must understand programming techniques, tool selection, and simulation to generate efficient machining code.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Carrying Out Scheduled Servicing on Medical Equipment

    Scheduled servicing of medical equipment involves performing routine checks, calibrations, and replacements to ensure equipment safety and functionality. This topic covers procedures, documentation, and regulatory requirements.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Machining Optical Prism and Flat Components

    Machining optical prism and flat components requires precision and knowledge of optical materials. Learners must set up machines, select tools, and produce components to tight tolerances.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Implementing Quality Control Systems and Procedures in an Engineering Environment

    This unit covers implementing quality control systems and procedures in an engineering environment. Learners must demonstrate practical implementation and knowledge of quality standards and processes.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Handing Over and Exchanging Responsibility for Control of Engineering Activities

    This topic focuses on the safe and effective handover of responsibility for engineering activities. It covers procedures, communication, documentation, and knowledge of relevant regulations and company policies.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Machining Components using CNC Laser Profiling Machines

    This topic covers the safe and efficient operation of CNC laser profiling machines to machine components. It includes understanding machine setup, programming, and quality control. Learners must demonstrate practical skills and knowledge of processes.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Operating CNC Grinding Machines

    This topic covers the operation of CNC grinding machines in mechanical manufacturing. Learners must demonstrate the ability to set up, operate, and monitor CNC grinding processes safely and efficiently.

    ETCAL Level 2 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Ensure compliance with legal, regulatory, ethical and social requirements

    This topic covers ensuring compliance with legal, regulatory, ethical, and social requirements in engineering manufacture. Learners will monitor operational compliance and address non-compliance issues.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Plan, allocate and monitor work in own area of responsibility

    This element focuses on the operational management skills required in an engineering manufacturing environment, covering the systematic planning, delegation, monitoring, and review of work within a supervisory area. It ensures that learners can effectively coordinate resources, maintain quality standards, and adapt plans to meet changing circumstances while providing constructive feedback to team members.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    8 guidance points

    Know how to follow disciplinary procedures

    This topic covers understanding and following disciplinary procedures in engineering manufacture. Learners learn to manage performance expectations, address misconduct, and apply formal processes.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Manage a tendering process

    This topic covers managing a tendering process, including drawing up specifications, writing invitations to tender, evaluating tenders, and selecting suppliers. It is relevant to engineering manufacture roles.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Producing Power Turbine Compressor Assemblies

    Producing power turbine compressor assemblies involves manufacturing and assembling components for turbines. Learners must know the processes and quality requirements.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Installing Compressed Air Equipment

    This topic covers the installation of compressed air equipment, including pipework, fittings, compressors, and dryers. It includes knowledge of safety, testing, and commissioning procedures.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Commissioning Workplace Environmental Control Equipment and Systems

    This topic covers commissioning environmental control equipment and systems in the workplace, including testing, adjusting, and documenting performance. It ensures systems operate safely and efficiently.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Carrying Out Fault Diagnosis on Escalator Installations

    This unit covers fault diagnosis on escalator installations, including systematic testing and repair. Learners must follow safety procedures and interpret technical information.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Installing Escalator Equipment

    Installing escalator equipment involves assembling and fitting components according to specifications. It requires knowledge of safety procedures, alignment, and testing to ensure proper operation.

    ETCAL Level 3 NVQ Diploma in Installation and Commissioning

    6 guidance points

    Make decisions in a business environment

    Decision-making in a business environment involves understanding the purpose, process, and preparation required. It includes making decisions, assessing their effects, and evaluating contributions to the process.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Installing Aircraft Mechanical Controls

    This topic covers the installation of aircraft mechanical controls, including knowledge and practical skills. Learners will understand how to install control systems safely and in accordance with regulations.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Installing Aircraft Domestic Equipment

    This topic covers the installation of aircraft domestic equipment, including practical procedures and theoretical knowledge. Learners must install equipment such as galleys, lavatories, and seating to required standards.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Installing Aircraft Armament Systems

    This topic covers the installation of aircraft armament systems, including practical installation and knowledge of procedures. Safety and precision are critical.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Installing Aircraft Engine Control Units

    This topic covers the installation of aircraft engine control units, including preparation, fitting, and testing. Learners must understand system specifications, safety protocols, and documentation requirements.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Installing Aircraft Instrumentation Systems

    This topic covers installing aircraft instrumentation systems, including preparation, wiring, and testing. Learners must understand system components, safety regulations, and installation procedures.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Machining Components using Broaching Machines

    This topic covers machining components using broaching machines, including practical skills and knowledge of the process. Learners will understand how to set up and operate broaching machines safely.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Modifying Aircraft Avionics Systems

    This unit covers modifying aircraft avionics systems, including practical skills and knowledge. Learners will understand procedures, safety, and documentation.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Testing Aircraft Instrumentation Systems

    This topic covers the testing of aircraft instrumentation systems, including functional checks and calibration. Learners must demonstrate practical skills and knowledge of testing procedures and safety requirements.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Modifying Aircraft Cableforms and Looms

    This topic covers modifying aircraft cableforms and looms, including practical skills and knowledge of procedures. Learners must demonstrate competence in altering electrical wiring systems safely.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Overhauling Aircraft Assisted Escape Systems _AAES_

    This subtopic covers the overhaul procedures for Aircraft Assisted Escape Systems (AAES), including ejection seats, escape capsules, and associated pyrotechnic and mechanical components. It focuses on the meticulous disassembly, inspection, repair, reassembly, and functional testing to ensure airworthiness and crew safety in emergency egress scenarios. Mastery is critical for maintaining operational readiness in military and high-performance civil aircraft, where component failure can be catastrophic.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    8 guidance points

    Removing and Replacing Components of Aircraft Electrical Power Control, Distribution and Protection Systems

    This unit covers the removal and replacement of components in aircraft electrical power control, distribution, and protection systems. Learners must follow safety procedures, use technical documentation, and ensure system integrity after maintenance.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Removing and Replacing Components of Aircraft Armament Systems

    This unit covers removing and replacing components of aircraft armament systems, including practical skills and knowledge of procedures.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Carrying Out Tests on Aircraft Electrical Power Control, Distribution and Protection Systems

    Carrying out tests on aircraft electrical power control, distribution and protection systems, ensuring functionality and safety compliance.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Undertaking Scheduled Maintenance of Aircraft Airframe and Mechanical Equipment

    This topic covers scheduled maintenance of aircraft airframe and mechanical equipment, including practical tasks and theoretical knowledge. Emphasis on safety and adherence to regulations.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Removing and Replacing Aircraft Power Plant and Components

    Learners remove and replace aircraft power plant and components safely. The unit covers practical skills and knowledge of procedures.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Carrying Out Tests on Aircraft Fuel and Storage Systems

    This topic covers testing aircraft fuel and storage systems, including knowledge of procedures and safe practices. Learners must demonstrate practical testing skills and understanding of system operations.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Basic Hand and Machine Based Engineering and Manufacturing Techniques

    Basic hand and machine-based engineering techniques involve performing tasks like cutting, drilling, and assembling. Understanding materials, fastenings, and quality checks is essential. Supervision and accuracy are key to producing quality work.

    ETCAL Level 2 Foundation Apprenticeship in Engineering and Manufacturing

    6 guidance points

    Cutting and shaping platework components

    This topic covers cutting and shaping platework components using hand tools and machines. Learners will understand techniques, safety, and quality checks for producing components to specification.

    ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    6 guidance points

    Rectifying Faults in Lifts

    This unit focuses on rectifying faults in lifts. Learners must diagnose and repair faults safely, and understand the underlying principles of lift systems and fault-finding techniques.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Carrying Out Checks and Tests on Replaced Airframe Major Assemblies

    This unit covers carrying out checks and tests on replaced airframe major assemblies, ensuring they meet airworthiness standards. Learners will perform inspections, functional tests, and document results.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Overhauling Aircraft Gas Turbine Engine Gearbox Assemblies

    This topic covers overhauling aircraft gas turbine engine gearbox assemblies, including practical overhaul procedures and theoretical knowledge. It is for aeronautical engineering technicians.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Producing Aeronautical Electronic Engineering Drawings using Computer Aided Techniques

    This topic covers producing aeronautical electronic engineering drawings using computer-aided techniques. Learners will know how to create and interpret such drawings.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Rectifying Aeronautical Engineering Problems

    This topic covers the knowledge and skills to rectify aeronautical engineering problems, including fault diagnosis, repair procedures, and compliance with regulations.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Carrying Out Maintenance of Brake Parachute Assemblies

    This unit covers the maintenance of brake parachute assemblies in aeronautical engineering. Learners will develop practical skills in inspecting, repairing, and testing these assemblies. They will also gain knowledge of relevant procedures and safety regulations.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Trimming Aircraft Composite Mouldings using Hand Tools

    This element focuses on the practical skills and underpinning knowledge required to trim aircraft composite mouldings to specification using hand tools such as routers, files, and sanding blocks. Learners must demonstrate precision and compliance with engineering drawings and process specifications while maintaining health and safety and quality control typical of aerospace manufacturing environments.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    8 guidance points

    Assembling Aircraft Armament Expendable Stores

    This topic covers the safe and correct assembly of aircraft armament expendable stores, including handling, inspection, and documentation. Learners must understand relevant regulations and procedures to ensure airworthiness and safety.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Maintaining Fire Protection Systems on Aircraft

    This subtopic addresses the critical practical and theoretical competencies required to maintain, inspect, and test aircraft fire protection systems, ensuring airworthiness and compliance with regulatory standards. Learners must demonstrate the ability to follow approved maintenance data, use appropriate tooling, and apply safety precautions when working with detection and extinguishing components across various aircraft types.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    4 guidance points

    Maintaining Hydraulic Systems on Aircraft

    This topic covers maintenance of aircraft hydraulic systems, including pumps, actuators, and valves. Learners must follow safety procedures and technical documentation.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Maintaining Rotor Systems on Rotorcraft

    This topic covers maintaining rotor systems on rotorcraft, including practical maintenance tasks and theoretical knowledge of rotor system components and procedures.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Repairing/Replacing Lift Doors, Chains, Ropes and Equipment

    This unit covers repairing and replacing lift doors, chains, ropes, and equipment. Learners must demonstrate practical skills and knowledge of safety procedures and manufacturer specifications.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Maintaining Power Plant on Aircraft

    This unit covers maintaining aircraft power plants, including inspection, troubleshooting, repair, and replacement of components. Learners must understand engine systems, safety procedures, and documentation requirements.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Maintaining Engine Indicating Systems on Aircraft

    Maintaining engine indicating systems on aircraft involves inspecting, testing, and repairing instruments that display engine parameters. Learners must know the systems and perform maintenance safely.

    ETCAL Level 3 NVQ Diploma in Aeronautical Engineering

    6 guidance points

    Producing/finishing mould, press tool or die components using hand fitting techniques

    This topic covers producing or finishing mould, press tool, or die components using hand fitting techniques. Learners will develop skills in filing, scraping, lapping, and assembly to achieve required tolerances.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Contributing to the application of kanban control systems

    This topic covers the application of kanban control systems in business improvement, including when to use kanbans, types of visual triggers, and designing two-bin systems. It also covers strengths and weaknesses of kanban systems.

    ETCAL Level 2 Certificate In Business Improvement Techniques

    6 guidance points

    Machining toolroom components using a range of machines

    This subtopic covers the practical competencies and underpinning knowledge required to machine precision components for toolroom applications using conventional and CNC machine tools such as lathes, milling machines, grinders, and EDM. Learners must demonstrate the ability to produce components to exacting tolerances, select appropriate tooling and workholding, and verify conformity against specifications, reflecting the high-precision demands of toolmaking.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Machining toolroom components using grinding machines

    This topic covers machining toolroom components using grinding machines, including surface grinding, cylindrical grinding, and tool and cutter grinding. Learners must understand grinding wheel selection, setup, and safety procedures.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Carrying out CNC machine tool programming

    This topic covers CNC machine tool programming, including writing, testing, and editing programs. It requires knowledge of G-code, tooling, and safety procedures.

    ETCAL Level 3 NVQ Diploma in Engineering Toolmaking

    6 guidance points

    Assist in the Removal of Signalling Equipment

    This topic covers assisting in the removal of signalling equipment in rail engineering. Learners must understand health and safety, access requirements, and how to use tools and complete records correctly.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Assist in the Installation of Telecoms Equipment

    Assisting in the installation of telecoms equipment involves working safely, understanding access requirements, using tools, making connections, and completing records.

    ETCAL Level 2 Diploma in Rail Engineering (Competence)

    6 guidance points

    Making Spring Wire Forms using Hand Forming Methods

    This unit covers hand forming methods to create spring wire forms in mechanical manufacturing. Learners must demonstrate practical skills and knowledge of materials and safety.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering

    6 guidance points

    Chassis System and Component Faults Diagnosis

    This topic covers the safe diagnostic testing of chassis components and systems, focusing on how they interact and the use of appropriate techniques to identify faults. Learners must understand causes, symptoms, and rectification methods for chassis system faults.

    ETCAL Level 3 Certificate in Repair and Maintenance Engineering

    6 guidance points

    Internal Combustion Engine Technology

    This subtopic explores modern internal combustion engine design features such as variable valve timing, direct fuel injection, and forced induction, alongside sophisticated engine management systems that control ignition, fuelling, and emissions. Understanding these systems is crucial for diagnosing complex engine faults, particularly when no diagnostic trouble codes are present, requiring a systematic approach to symptom analysis, component testing, and interpreting live data streams.

    ETCAL Level 4 Certificate in Diagnostic Engineering

    6 guidance points

    Engineering Science Principles

    This element introduces fundamental electrical and mechanical science principles essential for engineering practice. Learners explore concepts such as Ohm's law, power, and energy in electrical circuits, alongside forces, motion, and energy in mechanical systems. The emphasis is on practical application and the ability to link theory to real-world engineering contexts, such as selecting components or interpreting system behaviour.

    ETCAL Level 2 Diploma in Engineering (Northern Ireland)

    9 guidance points

    Set up and Use Semi -automatic Metal Inert Gas (MIG), Metal Active Gas (MAG) and Flux cored arc Welding Equipment

    Setting up and using semi-automatic MIG/MAG/flux cored arc welding involves safe practices, equipment setup, welding in various positions, and quality checking through non-destructive/destructive tests.

    ETCAL Level 2 Diploma in Engineering (Northern Ireland)

    6 guidance points

    Control of moving parts using fluid power (Hydraulics)

    This topic covers fluid power systems, focusing on hydraulics. Learners must understand safety, read engineering drawings, assemble systems, and perform testing and fault-finding.

    ETCAL Level 2 Diploma in Engineering (Northern Ireland)

    6 guidance points

    Communication in Engineering

    This topic covers communication methods in engineering, including interpreting and producing documentation and using communication effectively. It emphasises clarity, accuracy, and professionalism.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Electro, Pneumatic and Hydraulic Systems and Devices

    Electro, pneumatic and hydraulic systems are key in engineering. This topic covers components, control and automation, and basic calculations for fluid power systems.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Maintenance Procedures and Techniques in Engineering

    This topic covers maintenance strategies, procedures, documentation, tools, techniques, and fault diagnosis in engineering. Learners will understand how to plan and execute maintenance effectively.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Principles and Applications of Engineering Measurement Systems

    This topic covers the role and applications of engineering measurement systems, including component operation, signal conversion, data handling, and performance assurance. It provides theoretical knowledge for engineering technicians.

    ETCAL Diploma in Advanced Manufacturing and Engineering (Development Technical Knowledge)

    6 guidance points

    Fabrication and erection of structural steelwork

    This topic covers safe working practices in structural steelwork fabrication and erection, including material preparation, marking out, cutting, and assembly. Learners must demonstrate competence in producing fabricated steelwork structures.

    ETCAL Level 3 Diploma in Engineering

    6 guidance points

    Producing Composite Mouldings using Resin Film Infusion Techniques

    Producing composite mouldings using resin film infusion involves layering dry reinforcement, applying resin film, and curing under vacuum. It requires knowledge of materials and process control.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland)

    18 guidance points3 criteria

    Producing components using hand fitting techniques

    This unit covers the skills and knowledge required to produce components using hand fitting techniques, including marking out, cutting, filing, drilling, and assembly. Learners will understand how to interpret engineering drawings and select appropriate tools and methods.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland)

    22 guidance points3 criteria

    Using and communicating technical information

    This topic covers how to use and communicate technical information in engineering, including interpreting drawings, specifications, and data. It emphasises accuracy and clarity in technical communication.

    ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    6 guidance points

    Using manual metal arc welding equipment

    This topic covers using manual metal arc welding equipment, including knowledge and practical skills. Learners will be able to weld safely and effectively.

    ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    6 guidance points

    Making components from wood-based materials

    This topic covers making components from wood-based materials, including knowledge of tools, techniques, and safety. It involves practical skills in cutting, shaping, and assembling wood.

    ETCAL Level 1 NVQ Certificate in Performing Engineering Operations

    6 guidance points

    Assembling and testing fluid power systems

    This topic covers assembling and testing fluid power systems (hydraulic and pneumatic). Learners understand components, assembly procedures, and testing methods.

    ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    18 guidance points3 criteria

    Carrying Out Preventative Planned Maintenance on Mechanical Equipment

    This topic covers carrying out preventative planned maintenance on mechanical equipment, including practical tasks and underpinning knowledge. Learners develop skills to maintain equipment reliability and safety.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Producing sheet metal components and assemblies

    Producing sheet metal components and assemblies involves cutting, forming, and joining metal sheets. Knowledge of tools, techniques, and safety is essential for creating accurate and durable products.

    ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    18 guidance points3 criteria

    Stripping and rebuilding motorsport vehicles pre-competition

    This unit covers stripping and rebuilding motorsport vehicles before competition. Learners must demonstrate practical skills and knowledge of procedures to ensure vehicle readiness and safety.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 NVQ Diploma in Performing Engineering Operations , ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland)

    18 guidance points3 criteria

    Carrying out maintenance activities on motorsport vehicle electrical equipment

    This topic covers the safe and effective maintenance of electrical equipment in motorsport vehicles, including diagnostic procedures and component replacement. Learners must understand electrical principles and follow manufacturer guidelines.

    ETCAL Level 2 Diploma in Performing Engineering Operations (Northern Ireland), ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture, ETCAL Level 2 NVQ Diploma in Performing Engineering Operations

    18 guidance points3 criteria

    Testing Communication-Electronic Systems

    This topic covers testing communication-electronic systems, including preparation, execution, and fault diagnosis. Learners will understand how to use test equipment, interpret results, and ensure systems meet specifications.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Welding Materials by the Semi-Automatic MIG/MAG and Flux Cored Arc Processes

    This advanced topic covers welding materials using semi-automatic MIG/MAG and flux cored arc processes. Learners must demonstrate knowledge of process parameters, material preparation, and quality control. Practical competence in producing welds to specification is assessed.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Cutting Sheetmetal to Shape using Hand and Machine Tools

    This topic covers cutting sheetmetal to shape using hand and machine tools, including practical skills and knowledge of techniques.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Joining Materials by Resistance Spot Welding

    This unit covers joining materials by resistance spot welding. Learners will demonstrate competence in setting up, operating, and inspecting spot welds on sheet metal.

    ETCAL Level 3 NVQ Diploma in Fabrication and Welding Engineering , ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    12 guidance points2 criteria

    Joining Materials by the Manual TIG and Plasma-arc Welding Processes

    Joining materials by manual TIG and plasma-arc welding requires practical skills and knowledge of processes, safety, and quality. This topic covers the techniques and principles for effective welding.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Joining Materials using Plastics Welding Machines

    This unit covers joining materials using plastics welding machines, including knowledge of processes, safety, and practical application. Learners demonstrate competence in welding techniques.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Producing Sheet Metal Assemblies

    This topic covers the skills and knowledge required to produce sheet metal assemblies, including marking out, cutting, forming, and joining techniques. It emphasises working to specifications and maintaining quality standards.

    ETCAL Level 2 NVQ Diploma in Fabrication and Welding Engineering

    6 guidance points

    Carrying Out Condition Monitoring of Plant and Equipment

    This unit covers condition monitoring techniques for plant and equipment to predict and prevent failures. Learners will use tools like vibration analysis, thermography, and oil analysis. Knowledge of monitoring schedules and reporting is assessed.

    ETCAL Level 3 NVQ Diploma in Engineering Maintenance

    6 guidance points

    Locating and Diagnosing Faults in Post-Production Electronic Components and Circuits

    Fault diagnosis in post-production electronics involves systematic testing and analysis to identify defects. This topic covers techniques for locating faults in components and circuits.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Preparing Facilities for Testing Electronic Components and Circuits

    Learners develop skills to prepare facilities for testing electronic components and circuits, including setting up test equipment, ensuring safety, and documenting procedures. The unit covers both theoretical knowledge and practical application.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Assembling Rotor and Armature Windings

    Assembling rotor and armature windings requires precise placement and connection of coils to ensure proper electromagnetic function. This unit covers winding techniques, insulation, and testing for electrical continuity and resistance.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Locating and Diagnosing Faults in Electrical Systems and Equipment

    This topic covers locating and diagnosing faults in electrical systems and equipment. Learners will apply systematic fault-finding techniques and understand the principles of electrical testing and safety.

    ETCAL Level 3 NVQ Diploma in Electrical and Electronic Engineering

    6 guidance points

    Produce Engineering Specifications

    Producing engineering specifications involves creating detailed documents that define requirements for components or systems. Learners must understand how to interpret requirements and produce clear, accurate specifications.

    ETCAL Level 3 NVQ Diploma in Mechanical Manufacturing Engineering , ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    12 guidance points2 criteria

    Implement Quality Assurance Methods and Procedures

    This element focuses on the practical application and underpinning knowledge required to implement quality assurance (QA) methods and procedures within an engineering manufacture setting. Learners must demonstrate the ability to apply QA techniques such as statistical process control, inspection, and testing to ensure products meet specifications and customer requirements. The understanding component covers the principles of QA systems, relevant standards, and continuous improvement methodologies to maintain manufacturing consistency and efficiency.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    7 guidance points

    Identify and Define Areas of Engineering Research

    This topic focuses on identifying and defining areas of engineering research. Learners will understand how to scope research areas and define research problems.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Lead Installation or Commissioning Activities

    Lead Installation or Commissioning Activities focuses on managing and overseeing installation or commissioning processes in engineering. Learners develop skills to plan, coordinate, and ensure safe and effective completion of activities.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Plan and control new product manufacturing process benchmarking activities

    This topic covers planning and controlling benchmarking activities for new product manufacturing processes. It involves understanding benchmarking methods, setting metrics, and managing the process to improve competitiveness.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Develop a new product manufacturing process flow and floor plan layout

    This topic involves developing a manufacturing process flow and floor plan layout for a new product. It requires understanding of process steps, equipment placement, and workflow optimisation.

    ETCAL Level 4 NVQ Extended Diploma in Engineering Manufacture

    6 guidance points

    Producing Contractual Arrangements to Supply or Procure Goods or Services for Engineering Activities

    Producing contractual arrangements for engineering activities involves creating agreements for supply or procurement. It requires knowledge of contract terms, legal requirements, and engineering specifications.

    ETCAL Level 3 NVQ Diploma in Engineering Technical Support

    6 guidance points

    Contributing to the application of Six Sigma methodology to a project

    This topic involves contributing to a Six Sigma project by supporting data collection, analysis, and process improvement activities. It requires understanding the DMAIC methodology and team roles.

    ETCAL Level 2 NVQ Diploma in Business Improvement Techniques

    6 guidance points

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