AQA · GCSE · Chemistry

    Course version: 8462 · Version from Sept 2018

    Corrosion can be prevented by applying a coating that acts as a barrier,…

    Full specification wording

    Corrosion and its prevention: Corrosion can be prevented by applying a coating that acts as a barrier, such as greasing, painting or electroplating.

    A barrier coating stops oxygen and water reaching the metal surface, so corrosion cannot start.

    Checked against the AQA 8462 specification (opens in a new tab) on .

    • Point 3 of 6
    • 2 key terms

    Study notes

    From the checked teaching notes for this specification point.

    The idea

    A barrier coating stops oxygen and water reaching the metal surface, so corrosion cannot start. Greasing protects tools and machine parts, painting protects large steel structures such as bridges and car bodies, and electroplating coats a metal with another metal using electrolysis. Electroplating also improves appearance and conductivity. The coating must be complete and unbroken; a scratch exposes iron and rusting begins there. This method is physical, not electrochemical, because the coating simply blocks contact. Choosing a method depends on cost, durability, appearance and whether the object moves or is handled.

    What earns the marks

    • Barrier coatings work by preventing oxygen and water from contacting the metal.
    • Greasing, painting and electroplating are named examples of barrier methods.
    • Electroplating uses electrolysis to deposit a metal layer on the object.
    • Damage to a coating exposes the metal and allows rusting to start.
    • Barrier protection does not rely on a more reactive metal.
    • Method choice depends on cost, appearance, durability and use.

    Common mistakes and how to put them right

    • Confusing barrier coatings with sacrificial protection.

      Put it right: Barrier coatings block air and water, while sacrificial methods use a more reactive metal.

    • Thinking electroplating is painting with electricity.

      Put it right: It deposits a metal layer by electrolysis.

    • Assuming any coating works even if scratched.

      Put it right: A break exposes the metal and rusting can begin.

    Exam tips

    • Name the specific coating and state that it blocks air and water.
    • For electroplating, mention electrolysis and the deposited metal.
    • Compare methods using cost, appearance or durability where asked.

    Try the lesson

    The start of the Corrosion and its prevention: Corrosion can be prevented by applying a coating that acts as a barrier, such as greasing, painting or electroplating. lesson, made from checked teaching notes for this specification point.

    Have a go first

    Which method prevents corrosion of an iron bicycle chain by forming a barrier that keeps air and water away from the metal?

    Listen

    A barrier coating stops oxygen and water reaching the metal surface, so corrosion cannot start. Greasing protects tools and machine parts, painting protects large steel structures such as bridges and car bodies, and electroplating coats a metal with another metal using electrolysis. Electroplating also improves appearance and conductivity. The coating must be complete and unbroken; a scratch exposes iron and rusting begins there. This method is physical, not electrochemical, because the coating simply blocks contact. Choosing a method depends on cost, durability, appearance and whether the object moves or is handled. A strong answer earns marks for these points. Barrier coatings work by preventing oxygen and water from contacting the metal. Greasing, painting and electroplating are named examples of barrier methods. Electroplating uses electrolysis to deposit a metal layer on the object. Damage to a coating exposes the metal and allows rusting to start. A common slip: Confusing barrier coatings with sacrificial protection. Instead, barrier coatings block air and water, while sacrificial methods use a more reactive metal. Exam tip: Name the specific coating and state that it blocks air and water.

    See it

    A top-down flowchart. The top node, 'Barrier coating applied', branches to two paths. The first path goes to 'Oxygen and water blocked from metal', which leads to 'Corrosion cannot start'. The second path lists the three named methods: 'Greasing', 'Painting' and 'Electroplating'. 'Electroplating' leads to 'Metal layer deposited by electrolysis'. A further branch from 'Barrier coating applied' goes to 'Coating must be complete and unbroken', which leads to 'A scratch exposes iron', which leads to 'Rusting begins there'.
    Shows how a barrier coating prevents corrosion, the three named methods, and how a scratch lets rusting begin.

    Key words

    Say what each word means before you turn the card.

    Barrier protection

    Try answering aloud or in your head before turning the card.

    Electroplating

    Try answering aloud or in your head before turning the card.

    See every definition
    Barrier protection
    A coating that stops oxygen and water reaching the metal surface, so corrosion cannot start.
    Electroplating
    A method that coats a metal with another metal using electrolysis, also improving appearance and conductivity.

    Label the diagram

    Some boxes have lost their names. Pick the right name for each number.

    The diagram again, with 3 boxes numbered instead of named. A top-down flowchart. The top node, 'Barrier coating applied', branches to two paths. The first path goes to 'Oxygen and water blocked from metal', which leads to 'Corrosion cannot start'. The second path lists the three named methods: 'Greasing', 'Painting' and 'Electroplating'. 'Electroplating' leads to 'Metal layer deposited by electrolysis'. A further branch from 'Barrier coating applied' goes to 'Coating must be complete and unbroken', which leads to 'A scratch exposes iron', which leads to 'Rusting begins there'.
    • 1Box 1

    • 2Box 2

    • 3Box 3

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